Automatic Industrial Orange Juice Extractor & Squeezer for Food & Beverage Processing Line

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: BEYOND
• Type: Processing Line
• Voltage: 220V
• Power: 1.5KW
• Customized: Customized
• Material: SUS304/316L Both Available
• Brand Name: Beyond
• Control Type: Full-Auto and Semi-Auto Both Available
• Certificate: ISO9001:2008/HACCP/GMP
• Effeciency: High
• Model Number: Customize
• Transport Package: Wood Package and Framework
• Specification: 5TPH-30TPH
• Trademark: BEYOND
• Origin: Shanghai, China
• HS Code: 843420000
• Production Capacity: 200 Sets Per Year

Product Description

Automatic Industrial Orange Juice Extractor & Squeezer for Food & Beverage Processing Line



An industrial orange juice extractor, also known as an automatic orange juice squeezer,these machines are engineered to handle large quantities of oranges quickly while maintaining optimal juice quality, hygiene, and ease of operation. 

Here's a detailed description of the key features and components typically found in an industrial orange juice extractor:

Feed System: The machine usually incorporates an automated feed system that can accommodate whole oranges or pre-cut halves. This may involve a hopper where oranges are dropped or fed through a conveyor belt, ensuring a continuous supply of fruit for processing.

Peeling and Segmentation: For automatic systems, a built-in peeling mechanism, often using rotating knives or abrasive rollers, removes the orange peel without damaging the fruit segments. Some advanced models may also perform segmentation, separating the individual orange segments before juicing.

Juicing Mechanism: Industrial extractors employ various juicing methods to maximize yield and juice quality:• Citrus Press: A hydraulic or pneumatic press applies substantial pressure on the peeled and segmented oranges, extracting the juice by squeezing the fruit segments. 

This method is gentle and preserves the natural flavor and nutrients while minimizing pulp and peel remnants in the juice.

• Automatic Pulp Ejection or Collection: After juicing, the remaining pulp and peel remnants are automatically separated and either ejected into a waste container or collected for further processing (e.g., for use in animal feed or composting).

• Hygiene and Cleaning Features: Given the importance of food safety in commercial operations, industrial orange juice extractors are designed with easy-to-clean surfaces and components. They may have detachable parts, quick-release mechanisms, and materials resistant to corrosion. Some models even incorporate automated cleaning systems, using water jets or chemical sanitization cycles to simplify and speed up the cleaning process.

• User Interface and Controls: A user-friendly interface allows operators to monitor and control the machine's functions, including feed rate, juicing mode, pulp adjustment, and cleaning cycles. Advanced models may feature digital displays, programmable settings, and error notifications for enhanced convenience and maintenance.

• Stainless Steel Construction: Industrial orange juice extractors are typically constructed from food-grade stainless steel, ensuring durability, resistance to corrosion, and compliance with hygiene standards.

• Capacity and Efficiency: These machines are rated based on their hourly or daily processing capacity, which can range from several hundred to thousands of oranges. 

High-efficiency models minimize fruit waste and maximize juice yield, contributing to cost-effectiveness and sustainability.

In summary, an industrial orange juice extractor is a robust and efficient appliance tailored for commercial environments. It automates the tasks of peeling, segmenting, and extracting juice from large volumes of oranges, while offering features like pulp control, easy cleaning, and user-friendly operation to meet the demands of the food service industry.



Components of the equipment :

Working principle of orange juice extruder:

Turn on the power supply and pour the materials into the hopper;

1. Auxiliary feeding by feeding roller;

2. Two sets of blades for cutting fruit;

3. The feeding roller feeds fruit;

4. The pressing roller is pressed (1# the pressing roller can be adjusted up and down through the gap adjusting device to control the amount of juice). The fruit juice and some pulp are discharged from the fruit juice funnel, and the peel and residue are discharged from the residue funnel to squeeze the fruit juice.

 

Size Chart of This Design

Model	Capacity	Motor power:	Mechanical size	Extracting heads
ZZJ-5	5TPH	5.5KW,960r/min	1700*1670*1600mm	7 pcs/ drum
ZZJ-10	10TPH	9KW,960r/min	2200*2250*2800mm	7 pcs/ drum

 

Installing and debugging an industrial orange juice squeezer involves several steps to ensure that the machine operates efficiently and safely.

 Here's a general guide on how to approach this process:

1. Unpacking and Inspection• Carefully unpack the orange juice squeezer and check for any damage during transportation. Inspect all parts for dents, cracks, or missing pieces.

2. Site Preparation• Choose a stable, level surface that can bear the weight of the machine. Ensure the location is near a power source and has proper drainage for waste.• Clean the area thoroughly to avoid contamination of the juice.

3. Assemble the Machine• Follow the manufacturer's instructions for assembling the different components. This typically includes attaching the frame, hopper, squeezing mechanism, juice collector, and pulp discharge system.

4. Electrical Connection• Connect the machine to the power supply according to local electrical codes. Use a qualified electrician if necessary to ensure proper wiring and grounding.

5. Plumbing (if applicable)• If your machine requires water for cleaning or has a built-in cleaning system, connect it to the water supply and drainage system following the manufacturer's guidelines.

6. Initial Cleaning and Sanitization• Before first use, clean all parts that come into contact with the fruit or juice using a food-safe cleaner and sanitizer. Rinse thoroughly and dry.

7. Test Run• Turn on the machine and let it run without oranges to check for any unusual noises, vibrations, or leaks. Adjust any loose fittings or screws as needed.

8. Calibration and Adjustment• Adjust the squeezing pressure to optimize juice yield while minimizing pulp content. This may involve setting the distance between the rollers or adjusting hydraulic pressure settings.• Check and adjust the feed rate to ensure oranges are processed efficiently without overloading the machine.

9. Safety Checks• Verify that all safety guards and interlocks are in place and functioning correctly. Confirm that emergency stop buttons are easily accessible.

10. Production Trial• Start processing a small batch of oranges to assess the juice quality, output, and overall performance of the machine. Make adjustments as necessary.

11. Routine Maintenance Plan• Establish a maintenance schedule, including regular cleaning, lubrication of moving parts, and replacement of worn components, as per the manufacturer's recommendations.

12. Staff Training• Train the operators on the correct usage, cleaning, and maintenance procedures to maximize efficiency and minimize downtime.

The selection of raw materials and the processing of products are crucial steps in the extraction process of orange juice. Here are some detailed information about the main ingredients and final products of orange juice extraction:

Raw material
one
Fresh oranges:
•
Source: Fresh oranges picked from orchards should be selected for their high maturity and absence of pests and diseases.
•
handle:
•
Cleaning: Use a cleaning machine to remove dirt and impurities from the surface of oranges.
•
Grading: Oranges are graded based on size and maturity to ensure consistency of raw materials.
•
Storage: During short-term storage, maintain ventilation and appropriate temperature to avoid orange spoilage.
two
Water:
•
Usage: Used for cleaning oranges and diluting orange juice.
•
Processing: After filtration, softening, and disinfection, ensure that the water quality meets production requirements.

Product
one
Fresh Orange Juice:
•
handle:
•
Juice extraction: Use a juicer to extract juice from oranges.
•
Filtration: Use a filter to remove solid residue from the juice and obtain clear juice.
•
Sterilization: Use a pasteurizer to heat the juice to 70-85 ° C for 15-30 seconds to kill harmful microorganisms.
•
Cooling: Use a plate heat exchanger to quickly cool the juice to around 4 ° C to maintain freshness.
•
Packaging: Fill into bottles or bags, sealed packaging.
•
Features: Retains the natural flavor and nutritional components of oranges, suitable for immediate consumption or short-term storage.
two
Concentrated Orange Juice:
•
handle:
•
Juice extraction: Same as fresh orange juice.
•
Filtration: Same as fresh orange juice.
•
Concentrate: Use an evaporator to evaporate a portion of the water in the juice, usually to 1/4-1/5 of its original volume.
•
Sterilization: Using UHT (Ultra High Temperature Instant Sterilization) technology, the concentrated juice is heated to 135-140 ° C for 2-4 seconds, and then rapidly cooled.
•
Cooling: Quickly cool to around 4 ° C to maintain quality.
•
Packaging: Aseptically filled into composite paper boxes or plastic bottles, stored at room temperature.
•
Features: Easy to transport and store for a long time, able to maintain good taste and nutritional value even after restoration.
three
Orange juice beverage:
•
handle:
•
Juice extraction: Same as fresh orange juice.
•
Filtration: Same as fresh orange juice.
•
Preparation: add water, sugar, acidizing agent, essence, etc. to adjust the taste and sweetness.
•
Sterilization: Use a pasteurizer or UHT technology for sterilization treatment.
•
Cooling: Quickly cool to around 4 ° C to maintain quality.
•
Packaging: Fill into bottles or cans, sealed packaging.
•
Features: Diverse taste, suitable for different consumer needs, can be supplemented with nutrients such as vitamin C.

Overview of Production Line
one
Raw material reception and processing:
•
Cleaning: Use a cleaning machine to remove dirt and impurities from the surface of oranges.
•
Grading: Use a grading machine to grade oranges to ensure consistency of raw materials.
•
Storage: Use a refrigerated warehouse for short-term storage of oranges to maintain freshness.
two
Juice extraction:
•
Juicer: Use a screw juicer or centrifugal juicer to extract juice from oranges.
three
Filtering:
•
Filter machine: Use bag filters or centrifugal filters to remove solid residues from juice and obtain clarified juice.
four
Sterilization:
•
Pasteurization machine: used for sterilizing fresh orange juice.
•
UHT sterilizer: used for ultra-high temperature instantaneous sterilization treatment of concentrated orange juice.
five
Concentrated (for concentrated orange juice):
•
Evaporator: Use a multi effect evaporator or membrane evaporator to evaporate a portion of the moisture in the juice.
six
Mixing and blending (for orange juice beverages):
•
Blender: Used to mix juice with other ingredients evenly.
seven
Cooling:
•
Plate heat exchanger: used to quickly cool juice to around 4 ° C to maintain freshness.
eight
Filling and packaging:
•
Filling machine: used to fill juice into bottles or bags to ensure sealing.
•
Sealing machine: used for sealing, ensuring the sealing and safety of packaging.
•
Labeling machine: used for attaching labels and labeling product information.
•
Packaging machine: used to pack finished products into boxes for easy transportation and sales.
nine
quality testing:
•
Testing equipment: used to test the quality of finished products, including microbiological testing, physical and chemical testing, etc.


 

Introduction to Customized Solutions for Industrial Juice Extraction

 

In the realm of industrial juice extraction, customization plays a crucial role in meeting the specific needs of various businesses. The process involves designing and manufacturing machines that can handle different types of fruits and vegetables while optimizing performance based on the unique requirements of each facility. This ensures that businesses can achieve maximum efficiency, yield, and quality in their juice production.

 

Understanding the Requirements

 

The first step in creating a customized solution is to thoroughly understand the operational requirements of the business. This includes factors such as:

 

Type of Fruits and Vegetables: Different fruits and vegetables have varying textures, sizes, and juicing characteristics. For instance, a machine designed for citrus fruits like oranges may not be suitable for fibrous vegetables like carrots or leafy greens.

 

Production Volume: The expected output per hour or day will dictate the size and capacity of the juicer extractor machine. Machines can be designed to handle capacities ranging from 500 kg/h to 5000 kg/h depending on demand.

 

Space Constraints: The physical space available for installation must be considered when designing a custom solution. Modular designs can adapt to various layouts, ensuring efficient use of space.

 

Automation Level: Depending on labor availability and operational preferences, businesses may opt for fully automated systems or semi-automated solutions that require some manual intervention.

 

Quality Standards: Different markets may have specific quality standards for juice products, which can influence design choices such as filtration methods and pasteurization processes.

 

Designing the Custom Solution

 

Once requirements are gathered, engineers will begin designing the custom juicer extractor machine using advanced technology and engineering principles:

 

Screw Propelling Mechanism: Many industrial juicers utilize a screw propelling mechanism that efficiently extracts juice by crushing and pressing fruits or vegetables against a filter screen.

 

Adjustable Gap Technology: To optimize juice extraction while maintaining quality, machines can feature adjustable gaps that control how much pressure is applied during extraction.

 

Material Selection: Durable materials such as stainless steel are often chosen for construction due to their resistance to corrosion and ease of cleaning.

 

Integration with Other Systems: A complete processing line may include additional equipment such as sterilization machines, packing machines, and automatic elevating systems to streamline operations.

 

Testing and Quality Assurance: Before finalizing any design, prototypes are typically tested to ensure they meet performance expectations under real-world conditions.

 

Implementation and Support

 

After designing the custom solution, manufacturers will assist with installation at the client's facility:

 

Training Staff: Proper training is provided to staff members on how to operate the machinery effectively while adhering to safety protocols.

 

Technical Support: Ongoing technical support is essential for troubleshooting issues that may arise during operation.

 

Maintenance Services: Regular maintenance services help ensure longevity and optimal performance of the machinery over time.

 

Warranty Options: Many manufacturers offer warranties on their machines along with lifetime technical support to address any concerns post-purchase.

 

By following these steps-understanding requirements, designing tailored solutions, implementing them effectively, and providing ongoing support-businesses can achieve significant improvements in their juice production processes through customized industrial juice extractor machines.

 

 

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

 

 

 

Our Service

 

 

Trade shows

 

 

 

Certificate

 

 

 

Packaging & Shipping

 

 

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.