Automatic Industrial Orange Juice Extractor & Squeezer for Food & Beverage Processing Line
Main application:
An industrial orange juice extractor, also known as an automatic orange juice squeezer,these machines are engineered to handle large quantities of oranges quickly while maintaining optimal juice quality, hygiene, and ease of operation.
Here's a detailed description of the key features and components typically found in an industrial orange juice extractor:
Feed System: The machine usually incorporates an automated feed system that can accommodate whole oranges or pre-cut halves. This may involve a hopper where oranges are dropped or fed through a conveyor belt, ensuring a continuous supply of fruit for processing.
Peeling and Segmentation: For automatic systems, a built-in peeling mechanism, often using rotating knives or abrasive rollers, removes the orange peel without damaging the fruit segments. Some advanced models may also perform segmentation, separating the individual orange segments before juicing.
Juicing Mechanism: Industrial extractors employ various juicing methods to maximize yield and juice quality:• Citrus Press: A hydraulic or pneumatic press applies substantial pressure on the peeled and segmented oranges, extracting the juice by squeezing the fruit segments.
This method is gentle and preserves the natural flavor and nutrients while minimizing pulp and peel remnants in the juice.
• Automatic Pulp Ejection or Collection: After juicing, the remaining pulp and peel remnants are automatically separated and either ejected into a waste container or collected for further processing (e.g., for use in animal feed or composting).
• Hygiene and Cleaning Features: Given the importance of food safety in commercial operations, industrial orange juice extractors are designed with easy-to-clean surfaces and components. They may have detachable parts, quick-release mechanisms, and materials resistant to corrosion. Some models even incorporate automated cleaning systems, using water jets or chemical sanitization cycles to simplify and speed up the cleaning process.
• User Interface and Controls: A user-friendly interface allows operators to monitor and control the machine's functions, including feed rate, juicing mode, pulp adjustment, and cleaning cycles. Advanced models may feature digital displays, programmable settings, and error notifications for enhanced convenience and maintenance.
• Stainless Steel Construction: Industrial orange juice extractors are typically constructed from food-grade stainless steel, ensuring durability, resistance to corrosion, and compliance with hygiene standards.
• Capacity and Efficiency: These machines are rated based on their hourly or daily processing capacity, which can range from several hundred to thousands of oranges.
High-efficiency models minimize fruit waste and maximize juice yield, contributing to cost-effectiveness and sustainability.
In summary, an industrial orange juice extractor is a robust and efficient appliance tailored for commercial environments. It automates the tasks of peeling, segmenting, and extracting juice from large volumes of oranges, while offering features like pulp control, easy cleaning, and user-friendly operation to meet the demands of the food service industry.
Components of the equipment :
Working principle of orange juice extruder:
Turn on the power supply and pour the materials into the hopper;
1. Auxiliary feeding by feeding roller;
2. Two sets of blades for cutting fruit;
3. The feeding roller feeds fruit;
4. The pressing roller is pressed (1# the pressing roller can be adjusted up and down through the gap adjusting device to control the amount of juice). The fruit juice and some pulp are discharged from the fruit juice funnel, and the peel and residue are discharged from the residue funnel to squeeze the fruit juice.
Size Chart of This Design
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Model
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Motor power:
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Mechanical size
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Extracting heads
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ZZJ-5
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5.5KW,960r/min
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1700*1670*1600mm
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7 pcs/ drum
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ZZJ-10
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9KW,960r/min
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2200*2250*2800mm
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7 pcs/ drum
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Installing and debugging an industrial orange juice squeezer involves several steps to ensure that the machine operates efficiently and safely.
Here's a general guide on how to approach this process:
1.
Unpacking and Inspection• Carefully unpack the orange juice squeezer and check for any damage during transportation. Inspect all parts for dents, cracks, or missing pieces.
2.
Site Preparation• Choose a stable, level surface that can bear the weight of the machine. Ensure the location is near a power source and has proper drainage for waste.• Clean the area thoroughly to avoid contamination of the juice.
3.
Assemble the Machine• Follow the manufacturer's instructions for assembling the different components. This typically includes attaching the frame, hopper, squeezing mechanism, juice collector, and pulp discharge system.
4.
Electrical Connection• Connect the machine to the power supply according to local electrical codes. Use a qualified electrician if necessary to ensure proper wiring and grounding.
5.
Plumbing (if applicable)• If your machine requires water for cleaning or has a built-in cleaning system, connect it to the water supply and drainage system following the manufacturer's guidelines.
6.
Initial Cleaning and Sanitization• Before first use, clean all parts that come into contact with the fruit or juice using a food-safe cleaner and sanitizer. Rinse thoroughly and dry.
7.
Test Run• Turn on the machine and let it run without oranges to check for any unusual noises, vibrations, or leaks. Adjust any loose fittings or screws as needed.
8.
Calibration and Adjustment• Adjust the squeezing pressure to optimize juice yield while minimizing pulp content. This may involve setting the distance between the rollers or adjusting hydraulic pressure settings.• Check and adjust the feed rate to ensure oranges are processed efficiently without overloading the machine.
9.
Safety Checks• Verify that all safety guards and interlocks are in place and functioning correctly. Confirm that emergency stop buttons are easily accessible.
10.
Production Trial• Start processing a small batch of oranges to assess the juice quality, output, and overall performance of the machine. Make adjustments as necessary.
11.
Routine Maintenance Plan• Establish a maintenance schedule, including regular cleaning, lubrication of moving parts, and replacement of worn components, as per the manufacturer's recommendations.
12.
Staff Training• Train the operators on the correct usage, cleaning, and maintenance procedures to maximize efficiency and minimize downtime.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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