Orange and lemon processing machine citrus juice processing equipment
Description of citrus processing line
Shanghai beyond machinery co., ltd is specialized in supplying oranges and similar fruits processing lines, such as citrus, orange, lemon, pomelo, grapefruit etc.
We provide complete turnkey projects for customers, from designing, equipment manufacture, to installation and commissioning and also training the operators, etc .
We have cooperated with FMC, FOMESA and other word famous orange processing machinery manufacturers for a long time cooperating, Shanghai beyond has developed perfect processing solutions on orange and similar fruits, further more she has already formed its own advantages and characteristics in the exact processing stages, such as grading, debitterizing, deacidification, finishing, sterilization and evaporation etc.
Diagrammatic sketch of
Complete unit of citrus processing line
Features of citrus processing line
1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.
2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
3. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
4. End product with pure flavor, bright colour, and high output percentage;
5. Whole line with features as high level automatical, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
| Raw material: |
Fresh Orange, Lemon, Citrus, Pomelo, Grapefruit |
| End product: |
NFC Fresh Nature Juice, juice Concentrate, oil, orange Pulp, cyst |
| Production capacity: |
20T/D-2000T/D |
| Output percentage: |
≥90% |
| Solid content |
7~12Brix |
| Packing type for end product: |
Aseptic Bag/glass Bottle/pet Bottle /gable Top Box |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Citrus juice processing equipment is very common in small juice factories and family farms, which can help producers extract high-quality juice from fresh citrus fruits, and package and store it. The following are some application cases of citrus juice processing equipment, demonstrating their usage in different scenarios.
Case 1: Family Farm - self-produced and self sold fresh citrus juice Background:
• Company name: Green Field Orchard
• Product type: Fresh citrus juice
• Production scale: Small scale
Production equipment:
Cleaning machine: a small cleaning machine used for cleaning fresh citrus fruits.
• Juicer: A small juicer used for extracting citrus juice.
• Filter: A filter used to remove pulp and fiber.
Pasteurization machine: a small pasteurizer used for sterilizing citrus juice.
Filling machine: a manual or semi-automatic filling machine used to fill orange juice into bottles or containers.
• Refrigeration equipment: a small refrigerated warehouse used to store processed citrus juice.
technological process:
1. Raw citrus receiving and cleaning: Hand sampled to ensure the freshness and quality of citrus, using a cleaning machine for cleaning.
2. Juicing: Put the cleaned citrus into a juicer to extract the citrus juice.
3. Filtration: Use a filter to remove fruit pulp and fibers, resulting in clear citrus juice.
4. Pasteurization: Use a small pasteurizer to sterilize citrus juice, typically at a temperature of 85 ° C for 15 minutes.
5. Cooling: Quickly cool the sterilized citrus juice to around 4 ° C.
6. Filling: Use manual or semi-automatic filling machines to fill citrus juice into bottles or containers.
7. Storage: Store the filled citrus juice in a refrigerated warehouse and keep it at a low temperature.
Success factors:
• Raw material quality: Strictly control the quality of citrus raw materials to ensure the taste and safety of the product.
Market positioning: Positioned as fresh and healthy products, attracting consumers who value health.
• Sales channels: Sell products through local farmers' markets, social media, and other channels.
Case 2: Community Juice Processing Workshop - Background of Small Enterprises Supported by the Community:
• Company Name: Community Juice Factory
• Product Type: Citrus Juice with Multiple Flavors
• Production scale: Small scale
Production equipment:
Cleaning machine: a small cleaning machine used for cleaning fresh citrus fruits.
• Juicer: A small juicer used for extracting citrus juice.
• Filter: A filter used to remove pulp and fiber.
Pasteurization machine: a small pasteurizer used for sterilizing citrus juice.
Filling machine: a semi-automatic filling machine used to fill orange juice into bottles or containers.
• Refrigeration equipment: Medium sized refrigerated storage for storing processed citrus juice.
technological process:
1. Raw citrus receiving and cleaning: Hand sampled to ensure the freshness and quality of citrus, using a cleaning machine for cleaning.
2. Juicing: Put the cleaned citrus into a juicer to extract the citrus juice.
3. Filtration: Use a filter to remove fruit pulp and fibers, resulting in clear citrus juice.
4. Pasteurization: Use a small pasteurizer to sterilize citrus juice, typically at a temperature of 85 ° C for 15 minutes.
5. Cooling: Quickly cool the sterilized citrus juice to around 4 ° C.
6. Seasoning and mixing: According to different taste requirements, add seasonings such as honey and lemon and mix them together.
7. Filling: Use a semi-automatic filling machine to fill citrus juice into bottles or containers.
8. Storage: Store the filled citrus juice in a refrigerated warehouse and keep it at a low temperature.
Success factors:
• Product diversity: Offering a variety of flavors of citrus juice to meet the needs of different consumers.
Community support: Relying on the support of the community, establish stable sales channels.
Quality control: A strict quality control system ensures the safety and taste of the product.
Case Three: Start up Juice Enterprise - Innovative Orange Juice Product Background:
• Company name: Innovative Juice Company
Product type: Functional citrus juice (such as citrus juice rich in vitamin C, low sugar citrus juice)
• Production scale: Small scale
Production equipment:
Cleaning machine: a small cleaning machine used for cleaning fresh citrus fruits.
• Juicer: A small juicer used for extracting citrus juice.
• Filter: A filter used to remove pulp and fiber.
Pasteurization machine: a small pasteurizer used for sterilizing citrus juice.
Filling machine: a semi-automatic filling machine used to fill orange juice into bottles or containers.
• Refrigeration equipment: Medium sized refrigerated storage for storing processed citrus juice.
• Testing equipment: Small laboratory testing equipment used to test the quality of products.
technological process:
1. Raw citrus receiving and cleaning: Hand sampled to ensure the freshness and quality of citrus, using a cleaning machine for cleaning.
2. Juicing: Put the cleaned citrus into a juicer to extract the citrus juice.
3. Filtration: Use a filter to remove fruit pulp and fibers, resulting in clear citrus juice.
4. Pasteurization: Use a small pasteurizer to sterilize citrus juice, typically at a temperature of 85 ° C for 15 minutes.
5. Cooling: Quickly cool the sterilized citrus juice to around 4 ° C.
6. Functional ingredient addition: Add vitamin C, low sugar and other ingredients according to product requirements.
7. Filling: Use a semi-automatic filling machine to fill citrus juice into bottles or containers.
8. Testing: Use small laboratory testing equipment to conduct quality testing on the product.
9. Storage: Store the filled citrus juice in a refrigerated warehouse and keep it at a low temperature.
Success factors:
Innovative products: Develop functional orange juice with unique selling points to meet specific market demands.
Market positioning: Accurately target consumers and carry out effective market promotion.
Quality control: A strict quality control system ensures the safety and taste of the product.
These cases demonstrate the application of different types of small-scale citrus juice processing equipment in different scenarios, helping small businesses and family farms achieve efficient and low-cost citrus juice production.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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