Coconut water production line coconut water production machine coconut water processing plant
A coconut water production line is a series of machines and equipment used for processing coconuts into packaged coconut water. It involves several steps to extract the water from the coconuts, filter and purify it, and package it for distribution.
Here are the typical steps involved in a coconut water production line:
Coconut opening: This step involves removing the outer husk of the coconut and opening it to access the water-filled cavity inside. Machines such as coconut dehusking machines or manual labor can be used for this process.
Water extraction: Once the coconuts are opened, the next step is to extract the coconut water. This can be done using various methods, such as manually pouring out the water or using automated machines like coconut water extraction machines that can efficiently extract the water from multiple coconuts at once.
Filtration and purification: After extraction, the coconut water needs to be filtered and purified to remove any impurities, particles, or contaminants. This can be achieved through processes like sedimentation, filtration, and pasteurization. Filtration systems, such as membrane filters or activated carbon filters, may be used to ensure the cleanliness and quality of the coconut water.
Packaging: Once the coconut water is filtered and purified, it is ready to be packaged. This is typically done using automated packaging machines that fill and seal containers, such as bottles, tetra packs, or pouches. The packaging materials used should be food-grade and suitable for preserving the freshness and quality of the coconut water.
Quality control: Throughout the production line, it's important to have quality control measures in place to ensure that the coconut water meets all safety and quality standards. This may involve regular testing, monitoring, and inspection of the product at various stages of the production process.
It's worth noting that the specific machinery and equipment used in a coconut water production line may vary depending on the production scale, automation level, and specific requirements of the manufacturer.
Suitable for all kinds of coconut to produce coconut water, coconut milk, juice with coconut ,coconut powder and etc. This processing line is combined with peeler, pulverizer, screw separator, filtration, disc centrifugal separator, blending system, degasser, homogenizer, sterilizer, filler, flusher, autoclave, ink coder and etc. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
* Produce coconut water, coconut milk, coconut juice and etc
* Capacity ranges from 500kg/h to 20t/h,designed by the customer's needs
* Configuration is flexible, according the requirement of client to prepare the suitable machine
* With aseptic filler and hot filler
* Modular design, which can combine different processing technique
* High automatic degree, labor-saving
* Equipped with CIP to make clean easy
* Material contacted with production is SUS304 stainless steel, fully meets the food hygiene safety requirements
PARAMETER
| Raw Material |
Coconut shell and coconut meat |
| End products |
coconut water and milk, coconut cream, coconut oil |
| End Package |
Aseptic bags in drums, bottles, tin cans, cartons |
| Processing products |
UHT water and milk |
Coconut water: extraction and filtration
Coconut is perforated and positioned to recover water. The extracted coconut water is sent to the filtration system to remove the shell fragments produced during the perforation process. The product is extremely sensitive and should be immediately cooled to 2-4 ° C to avoid microbial and chemical changes.
Coconut milk: chopped nuts and cream extraction
The nuts are shelled, peeled, and then sent to the chopper to ensure that the particles are very fine. The chopped kernels are sent to a spiral extractor where coconut cream is extracted.
Pasteurization, separation and cooling
Coconut milk and coconut water are pasteurized and treated by high-speed separator to remove suspended solids and standardize products. The product is then collected in the insulation mixing tank to ensure the continuous operation of the next part. The same pasteurizer, separator and cooler can be used to treat milk, water and cream.
Coconut water: concentration
In order to concentrate coconut water, the evaporator is used, and the rising membrane evaporator ensures the minimum retention time and temperature, so it has better sensory characteristics.
Sterilization and filling
Coconut milk and coconut water (whether single concentration or concentrated) can be sterilized or pasteurized through plate heat exchanger. If there is food-grade steam, it can also be sterilized or sterilized through the direct heating injection system completed by tubular heat exchanger.
Work flow chart
Coconut butter can be treated with the same process technology, the only exception is that indirect heat treatment can only be carried out through tubular heat exchanger.
Finally, coconut milk is usually homogenized before aseptic filling to avoid phase separation of water and fat during storage.
Once sterilized, products can be put in sterile bags, barrels or boxes, thanks to our sterile filling machine.
Plant cleaning
All coconut processing production lines are designed according to international food-grade requirements and can be completely cleaned by adopting integrated cleaning procedures and systems or centralized and fully automatic CIP systems. We are specially designed to ensure perfect and efficient CIP for fruit processing plants.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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