Customization: | Available |
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After-sales Service: | Field maintenance and repair service |
Warranty: | 1 Year |
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Small scale tomato processing machine tomato sauce tools and equipment making machine
Establishing a small tomato processing plant involves multiple aspects, including site selection, equipment procurement, and production process design. Here are some basic guidance information for you:
SALIENT FEATURES ARE:
Crushing of tomato paste production line
The inspected tomatoes enter the pulverizer. Tomatoes are automatically transferred to the crusher. The crusher contains a series of fixed and movable blades for crushing tomatoes. The chopped tomatoes need a certain amount of heat to smooth, separate the texture of tomatoes and increase the output of tomato juice.
Filter of tomato sauce production line
At this stage, the skin, fine particles, pulp and impurities of tomatoes are separated. After incubation, the broken Mata enters the filtration stage. According to the equipment type, filtering is performed in two to three steps. In the first stage, the crushed tomatoes are passed through a sieve with large diameter holes by centrifugal force, and in the second stage, they are filtered at high speed through small diameter holes (in three stages, the diameters are large, medium and small).
Tank of tomato sauce production line
The tomato juice taken out from the filtration stage is directed to the storage tank. The tank with agitator rotates constantly to prevent tomato juice from settling. The batch or industrial concentrator has a double wall tank with a rotary agitator inside to circulate the tomato juice and cook the tomato through indirect heating.
Pasteurization of Tomato Paste Production Line
Pasteurization refers to the process of processing the bulk tomato paste obtained in the concentration process to inactivate or kill microorganisms, such as bacteria, viruses, molds, etc., so as to use it in the production line.
Canning of tomato paste production line
The paste pot is usually made of metal and the inner layer is painted. These tanks must be thoroughly disinfected before filling, which is automatically completed by ventilation and steam.
Filling of tomato sauce production line
After cleaning the cans, transfer the cans to the filling machine through the conveyor. The tomato noodle filling machine is piston type, with two, three and eight piston types, as well as two linear and rotary shapes.
Sealing and Printing of Tomato Paste Production Line
At this stage, the door purchased for the paste can is placed on the can and sealed by the sealing machine. At present, with regard to the improvement of the production system, printing is carried out immediately after sealing. In most cases, the cans used have body prints. At the end of the Pasteur tunnel, after cooling and drying, they are transferred to the jet printer for spraying with the approval of the factory quality control manager.
Raw material
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Fresh tomato(about 4.5brix)
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End product
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Tomato paste (28~30brix)
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Processing capacity
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6 tons per hour based on fresh tomato
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Daily Output
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17~20 tons per day(24hours)
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Packaging
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Aspect drum(5~220L)
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Total power
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220KW
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Steam Consumption
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3.5-4.2 t/h
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Water Consumption
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15-20 t/h
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Cooling circulating
water consumption |
180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC) |
Approximate price range (for reference only)
The cost of a complete small-scale tomato sauce production line can range from tens of thousands to millions of RMB, depending on factors such as the specific specifications, production capacity, and automation level of the selected equipment.
The unit price of individual equipment such as cleaning machines, filling machines, etc. is approximately between tens of thousands to tens of thousands of RMB.
Example of Technical Parameters
Production capacity: For example, how many kilograms of raw materials can be processed per hour.
• Power consumption: The amount of electricity required during operation.
• Size: Equipment footprint.
Material: Stainless steel is usually used to comply with food hygiene standards.
• Automation level: Different levels of selection from semi-automatic to fully automatic.
To obtain more accurate information, please contact me directly. I can provide detailed equipment configuration, technical parameters, and quotation. You can also inquire if customized services are supported to meet your specific needs.
Work flow chart
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.