| Customization: | Available |
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| After-sales Service: | Field maintenance and repair service |
| Warranty: | 1 Year |
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Small scale tomato processing machine tomato sauce tools and equipment making machine
SALIENT FEATURES ARE:
Crushing of tomato paste production line
The inspected tomatoes enter the pulverizer. Tomatoes are automatically transferred to the crusher. The crusher contains a series of fixed and movable blades for crushing tomatoes. The chopped tomatoes need a certain amount of heat to smooth, separate the texture of tomatoes and increase the output of tomato juice.
Filter of tomato sauce production line
At this stage, the skin, fine particles, pulp and impurities of tomatoes are separated. After incubation, the broken Mata enters the filtration stage. According to the equipment type, filtering is performed in two to three steps. In the first stage, the crushed tomatoes are passed through a sieve with large diameter holes by centrifugal force, and in the second stage, they are filtered at high speed through small diameter holes (in three stages, the diameters are large, medium and small).
Tank of tomato sauce production line
The tomato juice taken out from the filtration stage is directed to the storage tank. The tank with agitator rotates constantly to prevent tomato juice from settling. The batch or industrial concentrator has a double wall tank with a rotary agitator inside to circulate the tomato juice and cook the tomato through indirect heating.
Pasteurization of Tomato Paste Production Line
Pasteurization refers to the process of processing the bulk tomato paste obtained in the concentration process to inactivate or kill microorganisms, such as bacteria, viruses, molds, etc., so as to use it in the production line.
Canning of tomato paste production line
The paste pot is usually made of metal and the inner layer is painted. These tanks must be thoroughly disinfected before filling, which is automatically completed by ventilation and steam.
Filling of tomato sauce production line
After cleaning the cans, transfer the cans to the filling machine through the conveyor. The tomato noodle filling machine is piston type, with two, three and eight piston types, as well as two linear and rotary shapes.
Sealing and Printing of Tomato Paste Production Line
At this stage, the door purchased for the paste can is placed on the can and sealed by the sealing machine. At present, with regard to the improvement of the production system, printing is carried out immediately after sealing. In most cases, the cans used have body prints. At the end of the Pasteur tunnel, after cooling and drying, they are transferred to the jet printer for spraying with the approval of the factory quality control manager.
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Raw material
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Fresh tomato(about 4.5brix)
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End product
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Tomato paste (28~30brix)
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Processing capacity
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6 tons per hour based on fresh tomato
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Daily Output
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17~20 tons per day(24hours)
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Packaging
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Aspect drum(5~220L)
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Total power
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220KW
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Steam Consumption
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3.5-4.2 t/h
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Water Consumption
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15-20 t/h
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Cooling circulating
water consumption |
180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC) |
The following are some application cases about tomato sauce production lines, which demonstrate their practical applications in different aspects:
1. Large scale production
1.1 Case background
Client: A large food processing company in the United States
• Product: Classic Tomato Sauce
• Capacity: Daily production of 100 tons
1.2 Application Scenarios
Raw material reception: Receive a large amount of fresh tomatoes from the farm for preliminary cleaning and screening.
• Preparation: Peel and seed the tomatoes, cut them into small pieces.
• Cooking: Put the cut tomatoes into a pot, add water, salt, sugar, spices, etc., and cook.
• Concentration: Concentrate the cooked tomato juice to the desired concentration through an evaporator.
• Cooling: Cool the concentrated tomato sauce to the appropriate temperature.
• Filling: Fill the cooled tomato sauce into a bottle or bag.
Sealing: Seal the filled bottle or bag.
Quality inspection: Conduct quality inspections on finished products to ensure compliance with standards.
• Storage and transportation: Store qualified tomato sauce in the warehouse and arrange transportation.
1.3 Key equipment
Cleaning machine: used for cleaning tomatoes.
Peeling and Seed Removal Machine: Used for peeling and removing seeds from tomatoes.
Slicer: used for slicing tomatoes.
Cooking pot: used for cooking tomatoes.
Evaporator: used for concentrating tomato sauce.
Cooling system: used for cooling tomato sauce.
Filling machine: used for filling tomato sauce.
Sealing machine: used for sealing bottles or bags.
Quality inspection equipment: used for quality inspection of finished products.
• Refrigerated warehouse: used for storing finished products.
Transport vehicles: used for the transportation of finished products.
2. High end customized production
2.1 Case Background
Client: A high-end food brand from France
• Product: Organic Tomato Sauce
• Capacity: Daily production of 10 tons
2.2 Application Scenarios
Raw material reception: Receive fresh organic tomatoes from organic farms for preliminary cleaning and screening.
• Preparation: Peel and seed the tomatoes, cut them into small pieces.
• Cooking: Put the cut tomatoes into a pot, add organic salt, organic sugar, organic spices, etc., and cook.
• Concentration: Concentrate the cooked tomato juice to the desired concentration through an evaporator.
• Cooling: Cool the concentrated tomato sauce to the appropriate temperature.
• Filling: Fill the cooled tomato sauce into a glass bottle.
Sealing: Seal the filled bottle.
Quality testing: Conduct quality testing on finished products to ensure compliance with organic standards.
Packaging: Exquisite packaging design to enhance product quality.
• Storage and transportation: Store qualified tomato sauce in the warehouse and arrange transportation.
2.3 Key Equipment
Cleaning machine: used for cleaning tomatoes.
Peeling and Seed Removal Machine: Used for peeling and removing seeds from tomatoes.
Slicer: used for slicing tomatoes.
Cooking pot: used for cooking tomatoes.
Evaporator: used for concentrating tomato sauce.
Cooling system: used for cooling tomato sauce.
Filling machine: used for filling tomato sauce.
Sealing machine: used for sealing bottles.
Quality inspection equipment: used for quality inspection of finished products.
Packaging equipment: used for exquisite packaging of products.
• Refrigerated warehouse: used for storing finished products.
Transport vehicles: used for the transportation of finished products.
3. Seasonal production
3.1 Case Background
• Customer: A seasonal food producer in Italy
• Product: Seasonal specialty tomato sauce
• Production capacity: The daily production during the summer peak period reaches 50 tons, and during the winter trough period, the daily production reaches 10 tons
3.2 Application Scenarios
Market research: Conduct regular market research to understand consumers' preferences for seasonal products.
• Raw material procurement: Purchase corresponding characteristic raw materials according to seasonal changes, such as fresh tomatoes in summer and dried tomatoes in winter.
Product development: Based on market research results, develop seasonal specialty tomato sauce products.
Flexible production: Adjust the production line flexibly according to market demand to ensure efficient production.
• Promotional activities: Carry out various promotional activities during peak season to increase sales.
Inventory management: Reasonably manage inventory to avoid waste.
Quality inspection: Conduct strict quality inspections on finished products to ensure product quality.
3.3 Key Equipment
Cleaning machine: used for cleaning tomatoes.
Peeling and Seed Removal Machine: Used for peeling and removing seeds from tomatoes.
Slicer: used for slicing tomatoes.
Cooking pot: used for cooking tomatoes.
Evaporator: used for concentrating tomato sauce.
Cooling system: used for cooling tomato sauce.
Filling machine: used for filling tomato sauce.
Sealing machine: used for sealing bottles or bags.
Quality inspection equipment: used for quality inspection of finished products.
• Refrigerated warehouse: used for storing finished products.
Transport vehicles: used for the transportation of finished products.
4. Environmentally friendly production
4.1 Case Background
Customer: An environmentally friendly food brand from Canada
• Product: Environmentally friendly tomato sauce
• Capacity: Daily production capacity reaches 30 tons
4.2 Application Scenarios
Green raw materials: Choose organic and sustainable materials to reduce environmental impact.
Energy saving equipment: Adopting energy-saving production equipment to reduce energy consumption.
Wastewater treatment: Install a wastewater treatment system to ensure that wastewater meets discharge standards.
• Waste recycling: Establish a waste recycling mechanism to reduce the generation of waste.
Degradable packaging: Use biodegradable packaging materials to reduce plastic pollution.
Quality inspection: Conduct strict quality inspections on finished products to ensure product quality.
4.3 Key equipment
Cleaning machine: used for cleaning tomatoes.
Peeling and Seed Removal Machine: Used for peeling and removing seeds from tomatoes.
Slicer: used for slicing tomatoes.
Cooking pot: used for cooking tomatoes.
Evaporator: used for concentrating tomato sauce.
Cooling system: used for cooling tomato sauce.
Filling machine: used for filling tomato sauce.
Sealing machine: used for sealing bottles or bags.
Wastewater treatment system: used for wastewater treatment.
Waste recycling equipment: used for waste recycling.
Quality inspection equipment: used for quality inspection of finished products.
Success factors
Equipment selection: Choose high-quality equipment that is suitable for production needs.
Process optimization: Continuously optimize the production process to improve production efficiency and product quality.
Quality control: A strict quality control system ensures product quality at every stage.
Environmental protection: Take measures to reduce environmental pollution and achieve sustainable development.
Market research: Conduct regular market research to understand consumer needs and develop new products.
Employee training: Regularly train employees to improve their operational skills and safety awareness.
Customizing a tomato sauce production line is a complex and multi-step process that involves multiple stages such as raw material processing, processing, and packaging. Here is a detailed customized solution to help you plan and implement this project:
1. Requirement analysis
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Product Objective: Determine the type of tomato sauce you wish to produce (such as regular tomato sauce, low salt tomato sauce, organic tomato sauce, etc.).
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Production scale: Determine the daily or hourly production capacity.
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Quality standards: Clarify the quality standards of the product, including taste, color, nutritional content, etc.
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Market positioning: Determine the target market and consumer group of the product.
2. Process flow design
Raw material processing
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Raw material receiving: Set up a raw material receiving area to ensure the freshness and hygiene of the raw materials.
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Cleaning: Use a cleaning machine to remove dirt and impurities from the surface of raw materials.
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Peeling: Use a peeling machine to remove tomato skins.
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Seed removal: Use a seed removal machine to remove tomato seeds.
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Chop: Chop the peeled and seeded tomatoes into small pieces for subsequent processing.
machining
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Preheating: Use a preheater to heat chopped tomatoes, making them easier to process.
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Beating: Use a beater to mash the heated tomatoes into a pulp.
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Concentrate: Use an evaporator to concentrate the slurry to the desired concentration, forming tomato sauce.
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Sterilization: Use sterilization equipment to sterilize concentrated tomato sauce at high temperatures to ensure food safety.
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Cooling: Cool the sterilized tomato sauce to a suitable temperature.
packing
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Filling: Use a filling machine to fill tomato sauce into bottles or bags.
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Sealing: Use a sealing machine to seal the packaging to ensure sealing.
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Labeling: Use a labeling machine to attach labels to the packaging, indicating product information.
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Packing: Pack the packaged tomato sauce into boxes and prepare for shipment.
3. Equipment selection
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Raw material receiving area: conveyor belt, storage bin.
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Cleaning machine: Bubble cleaning machine or spray cleaning machine.
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Peeling machine: Efficient peeling machine.
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Seed removal machine: an efficient seed removal machine.
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Chopper: Multi functional chopper.
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Preheater: Steam preheater or hot water preheater.
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Beating machine: Efficient beating machine.
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Evaporator: Vacuum evaporator or thin film evaporator.
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Sterilization equipment: high-pressure sterilization pot or continuous sterilization line.
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Cooling equipment: Plate heat exchanger or cooling tower.
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Filling machine: Automatic filling machine.
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Sealing machine: rotary sealing machine or heat sealing machine.
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Labeling machine: automatic labeling machine.
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Packing machine: Automatic packing machine.
4. Technical consultation and evaluation
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Cost assessment: Evaluate the cost of equipment, including purchase cost, installation cost, operating cost, and maintenance cost.
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Technical evaluation: Evaluate the technical performance of equipment to ensure that it meets production requirements and quality standards.
5. Scheme confirmation
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Technical exchange: Conduct detailed technical exchanges with suppliers to confirm the specific configuration and technical details of the equipment.
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Contract signing: Sign a contract with the supplier to clarify the rights and obligations of both parties.
6. Production and manufacturing
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Production preparation: The supplier prepares for production based on the confirmed plan, including raw material procurement, component processing, etc.
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Assembly and debugging: After the equipment is assembled, preliminary debugging is carried out to ensure the normal operation of each component.
7. Installation and debugging
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On site installation: Transport the equipment to your factory for on-site installation.
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System debugging: Debugging the entire production system to ensure smooth operation of every link.
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Performance testing: Conduct performance testing to ensure that the equipment achieves the expected production efficiency and product quality.
8. Training and Acceptance
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Operation training: The supplier provides training to your operators to ensure they are proficient in operating the equipment.
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Equipment acceptance: Conduct a comprehensive acceptance of the equipment to ensure that it meets the technical requirements and performance indicators stipulated in the contract.
9. Post service
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Technical support: Suppliers provide necessary technical support to solve problems that arise during equipment operation.
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Maintenance and upkeep: Regularly maintain and upkeep equipment to extend its service life.
Matters needing attention
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Regulatory compliance: Ensure that the design and production of equipment comply with local food safety regulations and standards.
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Environmental protection: Consider the environmental performance of equipment and reduce the discharge of wastewater and exhaust gas.
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Safety measures: Ensure the safety performance of the equipment and prevent accidents during operation.
I hope the above plan can help you smoothly customize an efficient tomato sauce production line.
Work flow chart
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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