Small scale tomato processing machine tomato sauce tools and equipment making machine

Product Details
Customization: Available
After-sales Service: Field maintenance and repair service
Warranty: 1 Year
Manufacturer/Factory, Trading Company

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OEM/ODM Availability
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  • Small scale tomato processing machine tomato sauce tools and equipment making machine
  • Small scale tomato processing machine tomato sauce tools and equipment making machine
  • Small scale tomato processing machine tomato sauce tools and equipment making machine
  • Small scale tomato processing machine tomato sauce tools and equipment making machine
  • Small scale tomato processing machine tomato sauce tools and equipment making machine
  • Small scale tomato processing machine tomato sauce tools and equipment making machine
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Overview

Basic Info.

Model NO.
Beyond
Voltage
220V / 380V
Power
100KW
Customized
Customized
Condition
New
Weight
2520KG
Dimension(L*W*H)
490 * 860 * 1180mm
evaporation type
Forced circulation evaporator
material
SUS304
automation
Automatic control
Transport Package
Wood Package
Specification
Customized
Trademark
Beyond
Origin
Shanghai, China
Production Capacity
50 Sets Per Year

Product Description

Small scale tomato processing machine tomato sauce tools and equipment making machine

Small scale tomato processing machine tomato sauce tools and equipment making machine 

Establishing a small tomato processing plant involves multiple aspects, including site selection, equipment procurement, and production process design. Here are some basic guidance information for you:

1. Site selection
Convenient transportation: Choose a location close to the origin of raw materials and with convenient transportation to facilitate the transportation of raw materials and finished products.
Infrastructure: Ensure sufficient power supply and water resources, and complete wastewater treatment facilities.

2. Equipment procurement
Cleaning equipment: used to remove impurities from the surface of tomatoes.
Peeling machine: removes tomato skin.
Slicer/slicer: Cut tomatoes into the desired size.
Crusher: Crush tomatoes into sauce.
Concentrating equipment: Concentrate tomato sauce by heating and evaporating water.
Filling machine: Packaging processed tomato products.
Sealing machine: Seal packaging containers to ensure product quality.

3. Production process flow
Raw material inspection: Check the quality and freshness of tomatoes.
• Cleaning: Thoroughly clean the tomatoes to remove dirt and impurities.
• Peeling: Remove tomato skin by steam or chemical methods.
Slicing/cutting: Cut tomatoes into specific sizes as needed.
• Crushing: Crush tomatoes into sauce.
• Concentration: By heating and evaporating water, the concentration of tomato sauce is increased.
Seasoning: Add appropriate amounts of salt and other seasonings according to product requirements.
• Filling: Fill the finished product into a suitable container.
Sealing: Seal the container to ensure the shelf life of the product.
Sterilization: Perform high-temperature sterilization treatment on the product to extend its storage time.
• Cooling: Cool the product to room temperature.
• Packaging: Perform the final outer packaging and prepare for outbound sales.

4. Quality control
Hygiene management: Maintain the cleanliness and hygiene of the production environment, and regularly disinfect it.
Quality inspection: Conduct strict quality inspections on raw materials and finished products to ensure compliance with standards.

5. Market research and marketing
Market demand: Understand the needs of the local market and determine the target customer group.
• Sales channels: Establish stable sales channels, such as supermarkets, wholesale markets, or online sales platforms.
Brand building: Build your own brand, enhance product visibility and reputation.

If you need more detailed information on device models, prices, technical parameters, or have any other specific questions, please let me know and I can further assist you in finding relevant information. Based on the information obtained through online inquiry, we provide you with a basic equipment list, approximate price range, and technical parameters that a small tomato processing plant may require. Please note that this information may vary with market changes and different suppliers. It is recommended to directly contact the supplier for the latest quotation and technical details.

Equipment List
1. Raw material processing system
Cleaning machine: used for cleaning fresh tomatoes.
Grading machine: Classify tomatoes according to size or maturity.
• Peel and Core Removal Machine: Remove tomato skins and pits.
2. Preprocessing and Heating System
Pre cooking pot/steaming pot: Softens tomatoes by heating them for subsequent processing.
Beater: Mash tomatoes into a pulp.
3. Concentrating and seasoning system
Concentrator: reduces moisture content through evaporation.
Seasoning jar: Add sugar or other seasonings.
4. Filling and packaging system
Filling machine: automatically fills tomato sauce into the container.
Sealing machine: Seal packaging to ensure food safety.
Packaging machine: Complete the final product packaging.
5. Quality control and inspection equipment
Metal detector: Ensure that there are no foreign objects in the product.
X-ray detector: further quality inspection.
6. Auxiliary equipment
Conveyor belt: connects material transportation between various processes.
• Cooling tunnel: Quickly cool newly processed products.
Disinfection equipment: Maintain the cleanliness of the workshop environment.

 

Small scale tomato processing machine tomato sauce tools and equipment making machine
SALIENT FEATURES ARE:

  • High yield up to 90% of juice
  • Low energy cost.
  • Low temperature evaporation resulting improved quality of products.
  • User friendly.
  • Semi-automatic as well as fully automatic system available.
  • Both hot break and cold break systems available.
Small scale tomato processing machine tomato sauce tools and equipment making machine
 

Crushing of tomato paste production line

The inspected tomatoes enter the pulverizer. Tomatoes are automatically transferred to the crusher. The crusher contains a series of fixed and movable blades for crushing tomatoes. The chopped tomatoes need a certain amount of heat to smooth, separate the texture of tomatoes and increase the output of tomato juice.



Filter of tomato sauce production line

At this stage, the skin, fine particles, pulp and impurities of tomatoes are separated. After incubation, the broken Mata enters the filtration stage. According to the equipment type, filtering is performed in two to three steps. In the first stage, the crushed tomatoes are passed through a sieve with large diameter holes by centrifugal force, and in the second stage, they are filtered at high speed through small diameter holes (in three stages, the diameters are large, medium and small).



Tank of tomato sauce production line

The tomato juice taken out from the filtration stage is directed to the storage tank. The tank with agitator rotates constantly to prevent tomato juice from settling. The batch or industrial concentrator has a double wall tank with a rotary agitator inside to circulate the tomato juice and cook the tomato through indirect heating.



Pasteurization of Tomato Paste Production Line

Pasteurization refers to the process of processing the bulk tomato paste obtained in the concentration process to inactivate or kill microorganisms, such as bacteria, viruses, molds, etc., so as to use it in the production line.



Canning of tomato paste production line

The paste pot is usually made of metal and the inner layer is painted. These tanks must be thoroughly disinfected before filling, which is automatically completed by ventilation and steam.


Filling of tomato sauce production line
After cleaning the cans, transfer the cans to the filling machine through the conveyor. The tomato noodle filling machine is piston type, with two, three and eight piston types, as well as two linear and rotary shapes.
Sealing and Printing of Tomato Paste Production Line
At this stage, the door purchased for the paste can is placed on the can and sealed by the sealing machine. At present, with regard to the improvement of the production system, printing is carried out immediately after sealing. In most cases, the cans used have body prints. At the end of the Pasteur tunnel, after cooling and drying, they are transferred to the jet printer for spraying with the approval of the factory quality control manager.

 

Raw material
Fresh tomato(about 4.5brix)
End product
Tomato paste (28~30brix)
Processing capacity
6 tons per hour based on fresh tomato
Daily Output
17~20 tons per day(24hours)
Packaging
Aspect drum(5~220L)
Total power
220KW
Steam Consumption
3.5-4.2 t/h
Water Consumption
15-20 t/h
Cooling circulating
water consumption

180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC)



Small scale tomato processing machine tomato sauce tools and equipment making machineApproximate price range (for reference only)
The cost of a complete small-scale tomato sauce production line can range from tens of thousands to millions of RMB, depending on factors such as the specific specifications, production capacity, and automation level of the selected equipment.
The unit price of individual equipment such as cleaning machines, filling machines, etc. is approximately between tens of thousands to tens of thousands of RMB.

Example of Technical Parameters
Production capacity: For example, how many kilograms of raw materials can be processed per hour.
• Power consumption: The amount of electricity required during operation.
• Size: Equipment footprint.
Material: Stainless steel is usually used to comply with food hygiene standards.
• Automation level: Different levels of selection from semi-automatic to fully automatic.

To obtain more accurate information, please contact me directly. I can provide detailed equipment configuration, technical parameters, and quotation. You can also inquire if customized services are supported to meet your specific needs.

Work flow chart
Small scale tomato processing machine tomato sauce tools and equipment making machine

Company Profile

Small scale tomato processing machine tomato sauce tools and equipment making machine

 

Small scale tomato processing machine tomato sauce tools and equipment making machine
 
 
Small scale tomato processing machine tomato sauce tools and equipment making machine
 
Our Service
Small scale tomato processing machine tomato sauce tools and equipment making machine
 

 

Trade shows

 

 
Small scale tomato processing machine tomato sauce tools and equipment making machine
 
Certificate

 

Small scale tomato processing machine tomato sauce tools and equipment making machine
 


 

Packaging & Shipping


Small scale tomato processing machine tomato sauce tools and equipment making machine
 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.

 


 

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