New Coconut Water Processing Machine for Food and Beverage for Manufacturing Plants

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: BEYOND
• Type: Fruit juice processing machine
• Voltage: 380V/220V/200V
• Power: 80~180KW
• Customized: Customized
• Name: Coconut milk processing machine
• Material: SUS304
• Final Product: Juice
• Certificate: ISO9001:2022/HACCP/GMP
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: Beyond
• Origin: Shanghai China
• HS Code: 8438200000
• Production Capacity: 300 Sets Per Year

Product Description

New Coconut Water Processing Machine for Food and Beverage for Manufacturing Plants

A coconut water processing machine or coconut water making machine is a specialized piece of equipment designed to extract and process the nutritious liquid found inside fresh coconuts, transforming it into a consumable product. These machines typically automate several steps involved in the production of coconut water, ensuring efficiency, consistency, and hygiene throughout the process. 

Here's an overview of what such a machine might entail:

1. Coconut Reception and Preparation• Coconut Sorting: The machine may include a sorting mechanism to remove damaged or immature coconuts, ensuring only high-quality fruits enter the processing line.• Dehusking: A dehusking unit removes the outer green husk of the coconut, leaving the inner brown shell exposed.• Washing: Coconuts are then thoroughly washed to remove any residual dirt, debris, or contaminants from the surface.

2. Coconut Opening• Drilling or Cutting: An automated system drills or cuts a precise hole into the top of the coconut, providing access to the internal cavity without damaging the liquid content.• Shaking (Optional): Some machines incorporate a shaking mechanism to loosen the coconut meat from the shell and facilitate better juice extraction.

3. Coconut Water Extraction• Pressing or Decanting: The machine uses either a hydraulic press or vacuum suction to extract the coconut water from the opened shells. Pressing applies controlled pressure to squeeze out the liquid, while decanting relies on gravity or vacuum to draw the water out gently.• Filtering: Extracted coconut water passes through a series of filters (e.g., mesh screens, centrifuges, or membrane filters) to remove any remaining pulp, fibers, or fine particles, ensuring a clear and consistent product.

4. Pasteurization and Sterilization• Heating System: To extend shelf life and ensure food safety, the coconut water is heated using a pasteurization or sterilization process. This can involve flash pasteurization (briefly heating the liquid to a specific temperature) or ultra-high temperature (UHT) treatment, which provides a longer shelf life without refrigeration.• Cooling: After pasteurization, the coconut water is rapidly cooled to maintain its freshness and flavor.

5. Filling and Packaging• Filling Station: The processed and sterilized coconut water is automatically filled into designated containers, such as bottles, cans, Tetra Pak cartons, or aseptic bags, with accurate volume control.• Sealing/Capping: Containers are sealed or capped air-tight to preserve the quality of the product and maintain sterility.• Labeling and Coding: Machines can apply labels with product information, nutritional facts, and expiration dates, as well as print batch codes or barcodes for traceability purposes.

6. Quality Control and Monitoring• Inline Sensors: The processing machine may incorporate sensors to continuously monitor parameters like pH, turbidity, and temperature, ensuring the coconut water meets predetermined quality standards.• Automated Sampling: Systems can be set up to automatically collect samples for laboratory analysis, further verifying product quality and compliance with regulations.

In summary, a coconut water processing machine is a comprehensive system that handles the entire process from raw coconut reception to packaged, ready-to-drink coconut water. These machines are essential for commercial-scale production, enabling businesses to efficiently and consistently produce high-quality coconut water products for domestic and international markets.

Advantage

Suitable for all kinds of coconut to produce coconut water, coconut milk, juice with coconut ,coconut powder and etc. This processing line is combined with peeler, pulverizer, screw separator, filtration, disc centrifugal separator, blending system, degasser, homogenizer, sterilizer, filler, flusher, autoclave, ink coder and etc. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
* Produce coconut water, coconut milk, coconut juice and etc

* Capacity ranges from 500kg/h to 20t/h,designed by the customer's needs

* Configuration is flexible, according the requirement of client to prepare the suitable machine

* With aseptic filler and hot filler

* Modular design, which can combine different processing technique

* High automatic degree, labor-saving

* Equipped with CIP to make clean easy

* Material contacted with production is SUS304 stainless steel, fully meets the food hygiene safety requirements

 

 

PARAMETER

Raw Material	Coconut shell and coconut meat
End products	coconut water and milk, coconut cream, coconut oil
End Package	Aseptic bags in drums, bottles, tin cans, cartons
Processing products	UHT water and milk

 

 
End Products and Package of Coconut Processing Line
--Concentrate Coconut water filled into aseptic bags(5kg,220kg or 1000kg)
--Single strength coconut water(Non-concentrated coconut water)filled into tin cans,bottles or asptic bags.
--Coconut milk/cream filled into aseptic bags,tin cans or bottles.
--Desiccated Coconut filled into poly bags,jars or pouches.
--Virgin Coconut Oil(VCO)filled into bottles or barrels.


Single Strength Coconut water is a refreshing and cooling drink. Its sodium and potassium content makes it an ideal drink for rehydration. In a healthy, undamaged coconut, the water is even sterile. Fresh coconut after dehusking and deshelling, then use one needle to pierce one hole on the coconut to extract coconut water. After extraction, coconut water is filtered. Filtration can be done using a double cloth filter. This is especially important for mature coconut water, as dry husk fibres and dirt from the shell of mature nuts can easily get into the coconut water during extraction. After filtration, the coconut water is quickly cooled to retard any deterioration reactions. Then, it is sent for separation, homogenizing, degassing, subsequent pasteurization and aseptic packaging.
If coconut water is extracted at a location away from the aseptic packaging site, the filtered coconut water can be packed into food grade plastic bags, quickly cooled and transported to downstream processing. The single strength coconut water content is 92%-95% and soluble solids is about 12 brix.

Concentrated coconut water: Concentrated coconut water is about 60-65 brix and water content is about 35%-40%. Fresh coconut water after extracting, filtering, cooled to 10 ºC and storing into double layers insulation tanks. Then the low-temperature coconut water will be prepasteurization and separation. Then, it goes into a multiple-effect evaporation stage to increase °Brix levels. Usually, the product is concentrated to 60-65 °Brix and packed into 200 kg plastic bags in drums for bulk transportation under ambient conditions. It is recommended that the concentrate coconut water will be stored at below zero temperature for 2 years.

Coconut milk/cream: Coconut milk and cream are produced from 10-13 months old mature coconuts when the kernel is hard and thick. They are natural oil-in-water emulsions extracted from the mature coconut kernel. The difference between coconut milk and cream is the amount of fat. The fat content of the coconut milk is 5%-20%, whereas coconut cream reaches to 20%-50%. To extract coconut milk for industrial manufacturing purposes, mature coconuts go through deshelling and paring. Pieces of kernels are then sent into industrial-scale cutters and grinders. Next, grated coconut kernel then goes into a series of screw extractors to extract coconut milk. The residual kernel from this first press is then mixed with water before it is pressed again to increase extraction yield. After extraction, coconut milk is filtered to remove large contaminants. It can then be standardized to a pre-determined level of fat and blended with other ingredients. Finally, coconut milk is homogenized, degassed, pasteurized and aseptically filled into aseptic bags or small package like bottles or tin cans.
 

Coconut oil: Coconut oil is one of the main products traditionally derived from the coconut kernel. Coconut oil processing methods or technologies are classified into two major types based on copra or fresh coconut kernel used. The oil extraction technology, which starts with copra as the raw material, is commonly known as the dry process. While the method that uses fresh coconuts as starting material is generally called the fresh-wet or fresh-dry process. Based on different separation methods, coconut oil can be classified into two types - RBD coconut oil and virgin coconut oil (VCO). The former is refined, bleached and deodorized (RBD) from dry extraction, while the latter is produced by fresh-wet and fresh-dry extractions.

 

Key Machine of Coconut Water and Milk Processing Line:

Coconut water extracting machine
It is composed of a coconut water drilling machine and a coconut water extraction conveyor,the machine is made of SUS304 material and with vat for coconut water collection.It is semi-automatic,one operator holds the coconut and aims the coconut eye to the drill to get the water then pours coconut water into the conut water collection vat.
 

 

The process of installing and debugging a coconut processing machine typically involves several stages to ensure that the equipment operates efficiently and safely. 

Here's a general outline of the steps involved:

1. Site Preparation• Clearance and Cleaning: Ensure the installation area is clean and clear of debris. The site should also have proper drainage and be far from potential contaminants.• Infrastructure Check: Verify that the necessary utilities such as electricity, water supply, and waste disposal systems are available and meet the machine's requirements.

2. Unpacking and Inspection• Inspect Deliveries: Carefully unpack the machine components and check for any damage during transit. Report any damages immediately to the supplier.• Component Checklist: Make sure all parts and accessories listed in the manual or delivery manifest are present.

3. Foundation and Mounting• Foundation Setup: Depending on the machine's size and specifications, you may need to lay a concrete foundation. This must be done according to the manufacturer's guidelines for stability and load-bearing capacity.• Leveling: Use a spirit level to ensure that the machine's foundation is perfectly level to avoid vibrations and uneven wear during operation.

4. Assembly• Follow Manual: Assemble the machine following the manufacturer's instructions step-by-step. This includes connecting frames, conveyors, cutting blades, motors, and other components.• Fastening: Secure all bolts, screws, and connections firmly but avoid over-tightening which can cause stress on the parts.

5. Electrical and Pneumatic/Hydraulic Connections• Electrical Wiring: Connect the machine to the power source as per the wiring diagram provided. Ensure all electrical installations comply with local safety codes.• Pneumatic/Hydraulic Systems: If applicable, install and connect the pneumatic or hydraulic lines for powering moving parts like pistons or valves.

6. Lubrication and Maintenance• Lubrication: Apply the recommended lubricants to all moving parts before starting the machine for the first time.• Filter Check: If there are filters in the system, ensure they are clean and correctly installed.

7. Testing and Debugging• Initial Startup: Perform a dry run without any coconut input to check for any unusual sounds, vibrations, or leaks.• Calibration: Adjust sensors, timers, and other control mechanisms to the recommended settings.• Debugging: Identify and fix any issues that arise during testing. This could involve tightening loose parts, adjusting settings, or replacing faulty components.

8. Production Trial Run• Small Batch Test: Once everything seems to be in order, run a small batch of coconuts through the machine to assess its performance and output quality.• Adjustments: Based on the trial run, make fine-tuning adjustments to optimize efficiency and product quality.

9. Staff Training• Operator Training: Train staff on how to operate, maintain, and troubleshoot the machine safely and effectively.

10. Documentation and Maintenance Plan• Record Keeping: Document the installation and debugging process, including any adjustments made.• Maintenance Schedule: Establish a regular maintenance schedule to ensure the machine continues to operate at peak performance.

Remember, safety should be a top priority throughout the entire process. Always wear appropriate personal protective equipment (PPE), lock out/tag out machinery when making adjustments, and follow all safety protocols outlined by the manufacturer and local regulations.



Coconut processing equipment has a wide range of applications in the food industry, mainly used for shelling, crushing, juicing, extracting coconut milk, and making coconut oil. Here are some typical application cases of coconut processing equipment:

1. Coconut water extraction
1.1 Case Background
•
Customer: A coconut beverage company
•
Product: Coconut water
•
Capacity: Annual production of 10 million bottles of coconut water
1.2 Production Process
one
Coconut procurement: Purchase fresh coconuts from suppliers.
two
Cleaning: Clean the surface of the coconut to remove dirt.
three
Shell removal: Use a shell removal machine to remove the outer hard shell of the coconut.
four
Opening: Make a small hole at the top of the coconut to extract coconut water.
five
Pumping: Use a water pump to extract coconut water.
six
Filtering: Remove impurities from coconut water through a filter.
seven
Sterilization: Sterilize the filtered coconut water at high temperatures to ensure food safety.
eight
Filling: Fill the sterilized coconut water into a bottle.
nine
Sealing: Seal the bottle mouth to prevent contamination.
ten
Packaging: Packaging the filled coconut water into finished products for sale.
1.3 Key equipment
•
Shell remover: used to remove the outer hard shell of coconut.
•
Drilling machine: used to drill holes on the top of coconuts.
•
Pump: Used for extracting coconut water.
•
Filter: Used to remove impurities from coconut water.
•
Sterilization equipment: used for high-temperature sterilization of coconut water.
•
Filling machine: used for filling coconut water.
•
Sealing machine: used for sealing the bottle mouth.
•
Packaging machine: used for packaging finished products.

2. Coconut milk extraction
2.1 Case Background
•
Customer: A coconut milk products company
•
Product: Coconut milk
•
Capacity: Annual production of 5000 tons of coconut milk
2.2 Production Process
one
Coconut procurement: Purchase fresh coconuts from suppliers.
two
Cleaning: Clean the surface of the coconut to remove dirt.
three
Shell removal: Use a shell removal machine to remove the outer hard shell of the coconut.
four
Crushing: Crushing coconut meat into small pieces.
five
Soaking: Soak the crushed coconut meat in water for a period of time.
six
Juice extraction: Use a juicer to extract coconut milk from coconut meat.
seven
Filtering: Remove solid impurities from coconut milk through a filter.
eight
Homogenization: Use a homogenizer to homogenize coconut milk, making it more delicate.
nine
Sterilization: High temperature sterilization of homogenized coconut milk to ensure food safety.
ten
Filling: Fill sterilized coconut milk into bottles or bags.
eleven
Sealing: Seal the bottle or bag mouth to prevent contamination.
twelve
Packaging: Packaging the filled coconut milk into finished products for sale.
2.3 Key Equipment
•
Shell remover: used to remove the outer hard shell of coconut.
•
Crusher: used to break coconut meat into small pieces.
•
Soaking tank: used for soaking coconut meat.
•
Juicer: Used for juicing coconut meat.
•
Filter: Used to remove solid impurities from coconut milk.
•
Homogenizer: Used for homogenization of coconut milk.
•
Sterilization equipment: used for high-temperature sterilization of coconut milk.
•
Filling machine: used for filling coconut milk.
•
Sealing machine: used for sealing bottle or bag openings.
•
Packaging machine: used for packaging finished products.

3. Coconut oil extraction
3.1 Case Background
•
Customer: A certain edible oil company
•
Product: Coconut oil
•
Capacity: Annual production of 2000 tons of coconut oil

3.2 Production Process
One
Coconut procurement: Purchase fresh coconuts from suppliers.
Two
Cleaning: Clean the surface of the coconut to remove dirt.
Three
Shell removal: Use a shell removal machine to remove the outer hard shell of the coconut.
Four
Crushing: Crushing coconut meat into small pieces.
Five
Drying: Dry the crushed coconut meat to remove moisture.
Six
Squeezing: Use a press machine to press the dried coconut meat and extract coconut oil.
Seven
Filtering: Remove solid impurities from coconut oil through a filter.
Eight
Refining: Refining the extracted coconut oil to remove odors and impurities.
Nine
Decolorization: decolorize refined coconut oil to make its color purer.
Ten
Deodorization: Deodorize the decolorized coconut oil to remove odors.
Eleven
Filling: Fill the processed coconut oil into bottles or barrels.
Twelve
Sealing: Seal the bottle or barrel mouth to prevent contamination.
Thirteen
Packaging: Packaging the filled coconut oil into finished products for sale.

3.3 Key Equipment
•
Shell remover: used to remove the outer hard shell of coconut.
•
Crusher: used to break coconut meat into small pieces.
•
Drying machine: used for drying coconut meat.
•
Squeezing machine: used for squeezing coconut meat.
•
Filter: Used to remove solid impurities from coconut oil.
•
Refining equipment: used for refining coconut oil.
•
Decolorization equipment: used for decolorization of coconut oil.
•
Deodorization equipment: used for deodorizing coconut oil.
•
Filling machine: used for filling coconut oil.
•
Sealing machine: used for sealing bottle or barrel mouths.
•
Packaging machine: used for packaging finished products.

Success factors
•
Raw material quality: Choose fresh and pollution-free coconuts as raw materials.
•
Equipment maintenance: Regularly maintain and repair equipment to ensure stable production.
•
Process control: Accurately control the process parameters of each link to ensure product quality.
•
Quality control: Establish a strict quality control system to ensure food safety.
•
Environmental protection: Take measures to reduce wastewater and exhaust emissions and protect the environment.

Customizing a coconut milk processing production line requires careful planning to ensure that every step from raw material processing to final product can operate efficiently and ensure product quality. Here is a detailed customized plan for coconut milk processing production line:

1. Raw material reception and pretreatment
Raw material acceptance: Establish a raw material acceptance area to conduct quality inspections on purchased mature coconuts to ensure no mold or damage.
• Shell removal and fruiting: Use an automated shell removal machine to remove the coconut shell, reduce manual operation, improve efficiency, and ensure hygiene.
Juice Extraction: The application of juice extraction equipment is specifically designed for coconut meat, efficiently extracting fresh coconut juice while considering the initial filtration of the juice to remove large particle impurities.
2. Filtration and Separation
• Coarse filtration: Remove fibers and other larger particles from coconut juice through a coarse filter screen.
Centrifugal separation: Use a centrifuge to further separate small solid particles and some fat in the juice, improving the purity of the liquid.
3. Blending and Homogenization
• Preparation: According to the product formula, add ingredients such as water, sugar, stabilizers, and emulsifiers to coconut milk to adjust its taste and nutritional content.
Homogenization: processed by a high-pressure homogenizer to refine fat particles, improve product taste and stability, and prevent delamination.
4. UHT sterilization
High temperature instantaneous sterilization: Using UHT technology, coconut milk is heated to high temperatures (usually 135 ° C~140 ° C) in a very short period of time, and then rapidly cooled to eliminate all microorganisms, ensuring product sterility and extending shelf life.
5. Aseptic filling and sealing
• Aseptic environment: Establish a sterile filling workshop equipped with an air purification system to ensure that the filling area meets aseptic standards.
• Filling and sealing: Use a sterile filling machine to automatically fill pre processed packaging containers (such as PET bottles, composite paper boxes, etc.) and immediately seal them with caps.
6. Cooling and packaging
• Rapid cooling: The filled coconut milk is quickly cooled to room temperature through a cooling system to prevent bacterial growth and maintain product freshness.
• Outer packaging: The automatic packaging line completes the product's outer packaging, including film wrapping, packing, sealing, etc., while attaching information such as production date and batch number.
7. Quality Control and Testing
Online detection: Set up detection equipment at key links of the production line to monitor pH value, fat content, microbial indicators, etc., to ensure product quality.
• Finished product testing: The finished product is randomly sampled and sent to the laboratory for comprehensive testing, including sensory, physicochemical, microbiological, and other tests.
8. Automation and Information Management
PLC control system: The entire line adopts PLC automation control system to achieve precise control and monitoring of the production process.
ERP/MES system: Introducing Enterprise Resource Planning (ERP) and Manufacturing Execution System (MES) to achieve functions such as production planning, inventory management, quality traceability, and improve management efficiency.
9. Environmental Protection and Sustainable Development
• Waste disposal: Set up a waste disposal system, such as coconut shells can be used for biomass energy, and wastewater can be recycled or discharged in compliance with standards after treatment.

Energy efficiency management: Select energy-saving equipment, implement an energy efficiency management system, reduce energy consumption, and promote green production.

In summary, this customized solution covers the entire process of coconut milk processing from raw materials to finished products, aiming to create an efficient, safe, and environmentally friendly modern production line.

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
 

Company Profile

 

 

 

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.