Mango Processing Line for Juice and Pulp Production Fruit Processing Machines

• After-sales Service: After-sales services available
• Warranty: 12 months
• Type: Fruit juice processing machine
• Voltage: 380V/220V/200V
• Power: 20KW-100KW
• Customized: Customized
• Model NO.: 5TPH-20TPH
• name: Fruit juice processing line
• material: SUS304/SUS316
• Function: Juice extracting and pulping
• Final product: Fruit juice/fruit concentrate/fruit pulp
• Control type: Full-automatic
• Transport Package: Wooden Case/Steel Frame Export Package
• Specification: 5TPH-15TPH
• Trademark: BEYOND
• Origin: Shanghai
• HS Code: 8434200000
• Production Capacity: 300 Sets Per Year

Product Description

Mango Processing Line for Juice and Pulp Production Fruit Processing Machines

A mango processing line is an automated or semi-automated system designed to efficiently handle the cleaning, sorting, peeling, slicing, pulping, and packaging of mangoes for various commercial applications. This kind of setup is crucial in the food industry to maintain hygiene standards, increase productivity, and minimize waste.

 

Here's a general overview of the key stages in a typical mango processing line:

 

1. Reception and Sorting: Mangoes are received at the processing facility, where they undergo initial inspection and sorting. Damaged or underripe fruits are removed, ensuring only quality mangoes proceed to the next stage.

 

2. Washing: The selected mangoes are thoroughly washed to remove dirt, pesticides, and other contaminants. This step often involves the use of water with added sanitizing agents to enhance cleanliness.

 

3. Peeling and Pitting (Optional): Depending on the final product desired, mangoes may be peeled and pitted. Automated peeling machines can remove the skin while minimizing fruit loss. Pitting machines extract the stone from the flesh.

 

4. Cutting and Slicing: Mangoes are then cut into desired sizes or shapes using specialized cutting machines. These can range from simple slicing to dicing or even creating puree for juices and other products.

 

5. Quality Inspection: After cutting, the mango pieces go through another quality check to ensure uniformity and to remove any remaining defects.

 

6. Blanching and Cooling: Some processes might include blanching the mango slices in hot water to inactivate enzymes, enhance color, and prepare them for further processing or packaging. Following this, they are rapidly cooled to prevent overcooking and maintain freshness.

 

7. Pulping and Juicing (if applicable): For juice production, mangoes are pulped to extract the juice, which can then be filtered and further processed.

 

8. Packaging: The processed mango products, whether fresh-cut, dried, frozen, or in the form of juice, are then packaged into appropriate containers, bags, or bottles, often in a vacuum-sealed or aseptic environment to extend shelf life.

 

9. Pasteurization (for juices and some packaged products): To ensure food safety, packaged mango products may undergo pasteurization, a heat treatment process that kills harmful bacteria.

 

10. Coding and Labeling: Each package is labeled with relevant information such as production date, expiration date, ingredients, nutritional facts, and any necessary certifications.

 

11. Storage and Distribution: Finally, the packaged mango products are stored under controlled temperature conditions before being distributed to retailers or exported to international markets.

 

Overall, a mango processing line integrates mechanical and technological advancements to streamline the handling of mangoes from farm to consumer products, preserving quality and enhancing marketability.

 

 

A mango processing line typically involves several stages to transform raw mangoes into various consumer products such as juices, purees, diced pieces, and dried mango snacks.

 

Here are the key technology points in a modern mango processing line:

 

1. Reception and Sorting: Mangoes arrive at the processing facility where they undergo quality inspection and sorting. This stage may involve manual checks or automated systems using cameras and sensors to assess the size, color, and defects of the fruit.

 

2. Washing: Mangoes are thoroughly washed to remove dirt, pesticides, and other surface contaminants. Advanced washing systems use recirculated water with sanitizers and brushes to clean the fruit effectively while conserving water.

 

3. Peeling and Pitting: Depending on the final product, mangoes may need to be peeled and pitted. Mechanical peelers and destoners use precise cutting blades and sensors to remove the skin and seed while minimizing flesh loss.

 

4. Cutting and Dicing: For products like diced mangoes or slices, automated cutting machines cut the fruit into uniform sizes. These machines can be adjusted for different cutting patterns and sizes.

 

5. Blanching/Steaming: To inactivate enzymes that cause browning and to enhance microbial safety, mango pieces may undergo blanching or steaming. This step also helps soften the fruit for further processing.

 

6. Juicing/Extracting: For juice production, mashed mango pulp is pressed to extract the juice. Modern juicers use high-pressure systems to maximize yield while preserving flavor and nutrients.

 

7. Pasteurization/Esterification: To ensure food safety and extend shelf life, mango products undergo pasteurization. This heat treatment kills harmful bacteria without significantly affecting the product's sensory qualities. Esterification can also be used to enhance aroma in certain products.

 

8. Filling and Packaging: Once processed, mango products are filled into containers (bottles, pouches, cans) and sealed. Automated filling and packaging lines maintain hygiene standards and ensure accurate filling volumes.

 

9. Quality Control and Inspection: Throughout the process, quality control checks are conducted to monitor factors like pH, Brix (sugar content), color, and microbiological safety. Metal detectors and X-ray scanners are used to detect any foreign objects.

 

10. Cold Storage and Distribution: Finished products are stored in cold storage facilities to maintain freshness before being distributed to retailers or further processing plants.

 

11. Waste Management: Efficient mango processing lines incorporate waste management strategies to handle peels, seeds, and other byproducts.

 

These may be used for producing mango powder, seed oil extraction, or converted into bioenergy through anaerobic digestion.Incorporating advanced technologies like AI-driven sorting, IoT-enabled monitoring, and energy-efficient machinery can significantly improve the efficiency, productivity, and sustainability of mango processing lines.

Parameters

Raw material	Fresh Mango / pineapple
End product	Concentrated juice, clear juice, ,cloudy juice
Processing capacity	From 60tons/day to 1500 tons/day
Yield	50-75%
Fruit consistance	10- 20Brix
Product consistance	60~72Brix
End package	Aseptic bag/gable top box/PET bottle

 

The products of the mango concentrated fruit puree processing plant mainly include the following types:

1. Mango concentrated puree: Mango concentrated puree is obtained by processing fresh mangoes through processes such as peeling, pitting, crushing, and filtering. It has a strong mango aroma and taste, and can be used to make various foods and beverages such as jam, jelly, ice cream, and beverages.
2. Mango concentrated juice: Mango concentrated juice is made by extracting fresh mangoes and concentrating them through evaporation. It retains the natural flavor and nutritional components of mangoes and can be consumed directly, as well as used to make fruit juice drinks, seasonings, etc.
3. Mango Jam: Mango jam is a mixture of concentrated mango puree, sugar, acidity agents, and other ingredients cooked together. It has a strong mango flavor and a sweet and sour taste, and can be applied to bread, cookies, and other foods for consumption. It can also be used for baking, making desserts, and so on.
4. Mango ice cream ingredients: Mango concentrated puree can be used as one of the main ingredients for mango ice cream. It gives ice cream a rich mango flavor and increases the richness of the taste.
5. Mango Beverage Ingredients: Mango concentrate juice can be used as one of the main ingredients for mango beverages. It can be directly diluted into mango juice drinks, or mixed with other fruit juices to make various flavors of fruit juice drinks.

In addition to the above products, mango concentrated puree processing plants can also customize production according to market demand and customer requirements, such as mango jam, canned mango pulp, etc.


The installation and debugging of equipment in the mango production line is a comprehensive engineering process that involves multiple links and professional knowledge.

Here are the general steps and precautions:

1 Planning and Layout • Design Production Line Layout: Based on production needs, factory conditions, and logistics flow, reasonably plan the position of the production line to ensure smooth connection between various equipment, easy operation and maintenance Infrastructure preparation: Confirm whether the power supply, drainage system, compressed air pipeline and other infrastructure meet the equipment requirements, and carry out necessary renovations if necessary.

2. Equipment installation • Infrastructure construction: For large equipment, it may be necessary to pour concrete foundation first and ensure that it reaches sufficient stability and levelness Equipment positioning: Use a crane or forklift to carefully move the equipment to the predetermined position, taking care to protect the ground and equipment from damage Assembly and fixation: Follow the instructions in the equipment manual to assemble and ensure that all components are correctly connected and securely fixed.

3. Electrical and Control System Installation • Electrical Wiring: Arrange and connect electrical circuits according to the circuit diagram, including power lines, control lines, and signal lines Control system settings: Install PLC (Programmable Logic Controller), touch screen and other human-machine interfaces, and configure control programs.

4. Pipeline and ventilation • Material conveying pipeline: Install conveying pipelines for raw materials and finished products to ensure good sealing and prevent leakage Air purification and ventilation: Install air purification systems and exhaust devices in the required areas to maintain a good working environment.

5. Water system and cleaning facilities • Water connection: If the production process involves water washing and other processes, water pipes need to be installed and connected to ensure that the water quality and pressure meet the requirements Cleaning equipment: Install necessary cleaning equipment, such as CIP (in place cleaning) systems, to ensure production hygiene.

6. Debugging and Testing • Single Machine Debugging: Conduct separate functional tests on each device, check the operating status, and adjust parameters to the optimal level Linkage debugging: Simulate the actual production process, conduct whole line linkage debugging, check the coordination between various equipment, and solve possible problems such as lagging and blockage Performance verification: Through trial production, verify whether the production capacity, efficiency, and product quality of the production line meet the design standards.

7. Employee training • Operation training: Provide equipment operation and maintenance training to operators to ensure they are proficient in using the equipment Safety education: Emphasis on safety production awareness and training on emergency response measures.

Precautions • Safety First: Throughout the installation and debugging process, always prioritize safety, wear protective equipment, and follow operating procedures Quality control: Use qualified materials and accessories to ensure installation quality Document recording: Detailed documentation of each step of the installation and debugging process, including equipment parameters, adjustment records, etc., for easy maintenance and troubleshooting in the later stage.

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

 

Company Profile

 

 

 

 

 

 

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.