| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | 12Months |
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Fruit oil extractor machine long service life and easy to operate equipment
Brief Introduction of Fruit Oil Extractor
1. Definition
and UsesFruit oil extractor is a mechanical device specially used to extract natural vegetable oil from fruit seeds or pulp. It is widely used in food processing, cosmetics manufacturing and pharmaceutical industries, and can efficiently convert oil-rich raw materials into high-quality edible oils, essential oils or other related products.
2. Working Principle
1. Pretreatment stage:
• Cleaning: remove impurities and surface contaminants.
• Crushing/crushing: crush the fruit or seeds into small particles to increase the oil release area.
2. Pressing/extraction stage:
• Cold pressing method: directly squeeze out the oil through mechanical pressure under low temperature conditions, retain more nutrients and flavor, suitable for high-oil raw materials such as olives and coconuts.
• Hot pressing method: pressing after heating can increase the oil yield, but may affect the quality of some sensitive ingredients.
• Solvent extraction method: use organic solvents (such as hexane) to dissolve the oil, and then evaporate and recover the solvent to obtain pure oil. This method is suitable for large-scale industrial production, but the solvent residue must be strictly controlled.
3. Refining stage:
• Filtration: remove solid residues and other large particles of impurities.
• Degumming: Remove colloids such as phospholipids to improve the stability of oil products.
• Decolorization: Use activated carbon or white clay to absorb pigments to make the finished oil purer in color.
• Deodorization: Remove odors through distillation to ensure that the oil has a good taste and aroma.
4. Packaging and storage:
• The refined fruit oil is filled into appropriate containers and sealed to prevent oxidation and deterioration.
III. Equipment type
• Screw pressing: One of the most common structural forms, suitable for a variety of oil crops, simple operation and convenient maintenance.
• Hydraulic type: Use hydraulic system to apply high pressure to squeeze oil, suitable for processing hard kernels or seeds.
• Centrifugal separation: Especially suitable for fruits with high water content, such as citrus, through high-speed rotation to generate centrifugal force to separate juice from fruit oil.
IV. Advantages and characteristics
• High efficiency and energy saving: Advanced technology makes the fruit oil extraction process more efficient and reduces energy consumption.
• Green and environmentally friendly: Some models use physical methods instead of chemical reagents to reduce the risk of environmental pollution.
• Strong versatility: One machine can adapt to many different types of oil raw materials, with high flexibility.
• High degree of automation: Modern fruit oil extractors are usually equipped with automatic control systems, which realize integrated operations from feeding to oil output and improve production efficiency.
V. Application fields
• Food industry: production of various edible oils, such as olive oil, grape seed oil, almond oil, etc.
• Cosmetics industry: making base oils in skin care products, such as rosehip oil, jojoba oil, etc.
• Pharmaceutical industry: used to prepare drug carriers or auxiliary therapeutic ingredients, such as cod liver oil capsules.
I hope this brief description can help you understand the basic concept of fruit oil extractors and their applications in different fields. If you have any specific questions or need further information, please feel free to let me know!
Advantages and strong points
It is made of sus304 material and has a great performance in oil grinding and high yield rate.It can extract oil from orange,graefruit,lemon,lime,kinnow,mandarin fruit.
Technical parameter:
|
Model
|
Capacity(T/H) |
Power(kw) |
size (mm) |
|
MJY-2 |
2
|
5.2 |
3000*1100*2000 |
|
MJY-5 |
5 |
7.75 |
3550*2760*2550 |
|
MJY-10 |
10 |
9 |
3800*3250*2650 |
When working,the citrus fruits move along the toothed roller axis under the push of the screw.The stainless steel needle drum rotates under the drive of the drive sprocket,so that the fruit in the drum rolls 360 degrees and advances forward.During the scrolling process of the citrus,the stainless steel tooth needle pierces the oil cells,the upper part of the roller is equipped with a stainless steel scraper,which pushes the citrus peel evenly to the discharge port at a low speed.Then use high-pressure water to wash off the orange oil,collect them in the stainless steel tank,and then enter the centrifuge separator to separate the oil,water and pomace.It is widely used in oil grinding conditions of large citrus processing plants.
Customizing a fruit oil extraction machine involves multiple considerations, including but not limited to the type of machine, production capacity, applicable types of raw materials, degree of automation, etc. Here are some key factors to consider during the customization process:
1. Machine type
•
Squeezing type: The oil in the flesh is squeezed out by mechanical pressure, suitable for hard fruits such as olive oil and coconut oil.
•
Centrifugal: using the centrifugal force generated by high-speed rotation to separate oil and water, suitable for soft fruits such as fruit juice and jam.
•
Solvent extraction: using chemical solvents to dissolve oil and then evaporating the solvent to obtain pure oil, suitable for large-scale industrial production.
2. Production capacity
•
Small: Suitable for families or small businesses, with low production capacity and simple operation.
•
Medium sized: Suitable for medium-sized enterprises with moderate production capacity, able to meet the production needs of a certain scale.
•
Large scale: Suitable for large enterprises with high production capacity and automation, suitable for large-scale production.
3. Applicable raw materials
•
Single ingredient: specifically designed for a certain fruit, such as an olive oil extractor.
•
Multi ingredient: It can handle a variety of fruits and has higher flexibility.
4. Degree of automation
•
Manual operation: requires a lot of manual intervention and is suitable for small-scale production.
•
Semi automatic: Partial process automation, such as feeding and discharging, suitable for medium scale production.
•
Fully automated: The entire production process is highly automated, reducing labor costs and improving production efficiency.
5. Additional functions
•
Preprocessing equipment: such as crushers, cleaning machines, etc., used for the pretreatment of raw materials.
•
Post processing equipment: such as filters, refining equipment, etc., used for the subsequent processing of oils and fats.
•
Control system: Advanced control systems can achieve remote monitoring and fault diagnosis, improving the convenience of production management.
6. Material and hygiene standards
•
Food grade materials: Ensure that all parts in contact with the raw materials are made of food grade materials that comply with food safety standards.
•
Easy to clean: The design considers easy cleaning and avoids cross contamination.
7. Environmental Protection and Energy Conservation
•
Wastewater treatment: equipped with wastewater treatment system to reduce environmental pollution.
•
Energy consumption optimization: adopting high-efficiency motors and energy-saving technologies to reduce operating costs.
8. After sales service
•
Installation and Debugging: Provide professional installation and debugging services to ensure the normal operation of the machine.
•
Training support: Provide operational training and technical support to help customers quickly get started.
•
Maintenance: Provide regular maintenance and troubleshooting services to extend the service life of the machine.
Customized process
one
Requirement analysis: Communicate with customers to understand specific requirements, including production scale, types of raw materials, budget, etc.
two
Scheme design: Based on the results of requirement analysis, design a customized scheme, including machine configuration, production process, etc.
three
Quotation and Confirmation: Provide a detailed quotation and confirm the plan and price with the customer.
four
Production and manufacturing: Produce and manufacture according to the confirmed plan.
five
Installation and commissioning: Transport the machine to the customer's site for installation and commissioning.
six
Training and acceptance: Provide operational training to customers to ensure they are proficient in using the machine, and finally conduct acceptance.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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