Milk processing plant near me Milk processing in dairy industry Industrial milk production

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: BYMP
• Process: sterilizing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: Milk processing line
• Material: SUS304
• Raw material: Fresh milk or milk powder
• End product: UHT milk or pasteurized milk
• Package type: Plastic bag, plastic bottle
• Transport Package: Standard Package for Exported Goods
• Specification: Different model
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 50 Sets Per Month

Product Description

 

Milk processing plant near me Milk processing in dairy industry Industrial milk production

As a leading dairy processing equipment manufacturer, we offer comprehensive solutions for industrial milk production, ensuring efficiency, quality, and reliability. Our milk processing plants are designed to meet the highest standards of hygiene and performance, making them ideal for the modern dairy industry.

Our milk processing plants are equipped with state-of-the-art technology to handle the entire production process, from raw milk reception to final packaging. The process begins with the careful selection of high-quality raw milk, which is rigorously tested for purity and safety. Once approved, the milk is transferred to our advanced processing units.

The milk undergoes pasteurization in our precision pasteurizers, which heat the milk to specific temperatures to eliminate harmful bacteria while preserving its natural nutrients and flavor. This step is crucial for ensuring the safety and quality of the final product. Following pasteurization, the milk is homogenized to ensure a smooth and consistent texture, breaking down fat globules for a uniform product.

For industrial milk production, our plants are designed to handle large volumes efficiently. We offer a range of processing options, including the production of whole milk, skimmed milk, and various dairy products. Our equipment is designed for high efficiency and low maintenance, ensuring smooth operation and minimal downtime.

Our packaging lines are automated and capable of handling various formats, ensuring that the milk is securely and hygienically packaged for distribution. We use advanced packaging technology to extend the shelf life of the products, making them convenient for transportation and storage.

We understand the importance of location and accessibility, and our plants are designed to be easily integrated into existing facilities or newly constructed sites. Whether you need a milk processing plant near you or a custom-built facility, we provide tailored solutions to meet your specific needs.

From initial consultation and design to installation and after-sales support, we offer comprehensive services to ensure your milk processing plant operates at peak performance. Our commitment to quality and innovation ensures that our clients can rely on us to deliver top-tier dairy processing solutions, helping them succeed in the competitive dairy market.

This is just a rough process description, and actual operation may also include other details and technical applications, such as adding nutritional fortifiers or other ingredients to improve nutritional value or taste. In addition, modern milk processing lines widely adopt automated control systems, which can greatly improve efficiency and product quality stability.

 

In modern milk processing production lines, automated control systems play a very important role. It not only improves production efficiency, but also ensures consistency and safety of product quality. Here are some common components and functions of automation control systems:

1. Central control system (SCADA system):
Real time monitoring of the entire production line status through a graphical interface.
Collect and analyze data from various sensors, such as temperature, pressure, flow rate, etc.
Send instructions to the actuator to adjust process parameters.
Record production data for subsequent analysis and report generation.
2. Programmable Logic Controller (PLC):
Responsible for executing specific control logic.
Receive commands from the SCADA system and operate equipment such as valves, pumps, motors, etc. based on them.
Provide fault diagnosis information to help quickly locate the problem.
3. Sensors and detection instruments:
• Temperature sensor: monitors temperature changes in critical processes.
Pressure sensor: Check the pressure level inside the pipeline.
• Flow meter: measures the flow rate of liquid.
PH sensor: Ensure the acid-base balance of the product.
Conductivity/Density Meter: Used for component adjustment during standardization processes.
Online quality inspection device: such as near-infrared spectrometer, can quickly analyze raw milk and finished products.
4. Executing Agency:
Valve: Adjust the material flow rate or change the flow direction as needed.
Pump: responsible for transporting raw milk and intermediate products generated during the processing.
Blender/Homogenizer: Achieve uniform mixing or refinement of fat particles.
Heating/cooling unit: maintain suitable operating conditions.
5. Automatic Cleaning System (CIP, Clean In Place):
Regularly or on-demand, internal cleaning can be completed without disassembling the equipment.
• Helps maintain hygiene standards and reduce downtime.
6. Remote monitoring and maintenance:
• Allows technicians to access the factory network through an Internet connection even when not on site, to perform routine inspections or emergency maintenance work.
It can significantly shorten response time, especially when operating in remote areas.
7. Predictive maintenance software:
Utilize big data analysis of historical operational records to predict potential issues.
Take measures in advance to avoid unexpected downtime events.

By integrating various technologies and equipment mentioned above, milk processing enterprises can build an efficient and flexible automation control system, which not only optimizes resource allocation and reduces costs, but also ensures that each batch of products meets the highest quality requirements.
 

 

Equipment list of milk processing equipments
No.	Name	Size	Main parameter
1	Milk reception and storage unit
2	Milk acceptor	300L	SUS304 stainless steel, single layer, CIP spraying ball
3	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4	Single piping filter	3T/H	SUS304, single pipe, stainless steal filter element of 100 mesh
5	Milk storage tank	1000L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7	Blending unit
8	Storage tank	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10	Single piping filter	3T/H	SUS304, single, stainless steal filter element of 100 mesh
11	Plate-type exchanger	1.5T/H	SUS304, double pipes
12	High pressure homogenizer	500L/H	40MPa
13	Cream separtor unit
14	Milk separator	500L/H	The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15	Buffer container	100L	SUS304, with a cover, single layer
16	Buffer & cooling container	100L	SUS304, with a cover, single layer
17	Milk pump	3T/H	SUS304, with a cover, heat insulated, dimple pad jackets
18	Butter churner	100L	SUS304
19	Yogurt storage, ferment and filling unit
20	Temporary and ferment storage tanks	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22	Rotor pump	1T/H	SUS304, hard alloy mechanical seal, adjustment speed by manual
23	Plastic pouch filling machine
24	Plastic cup-shaped filling machine
25	CIP system unit
26	Manual CIP system	3×500L	SUS304, single clening circulation, with CIP pump of connected tanks
27	CIP return pump	10T/H	SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28	Power system unit
29	Cold water equipment		7000 kcale per hour, air cooling refrigeration
30	Hot water boiler		1000Kg/h, outlet temperature is 90°C
31	Installation system		Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 

 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 


Milk processing line: raw materials and products In order to better understand the milk processing line, we will introduce its main raw materials and the types of final products in detail. The following is a detailed description of the raw materials and products:

I. Raw materials
1. Fresh milk
• Source: Fresh milk from healthy cows must meet relevant national standards to ensure no antibiotic residues, no pathogenic microorganisms, etc.
• Transportation and storage: Transported to the factory by refrigerated trucks and stored in a low temperature environment (usually below 4°C) to ensure freshness.
2. Auxiliary materials
• Sugars: used for seasoning or increasing sweetness, such as white sugar, glucose syrup, etc.
• Stabilizers: such as agar, gelatin, etc., used to maintain the texture and taste of the product.
• Emulsifiers: such as monoglycerides, lecithin, etc., help prevent oil-water separation and improve product quality.
• Vitamins and minerals: Add appropriate amounts of vitamins (such as A, D, B group) and minerals (such as calcium, iron) according to product requirements to enhance nutritional value.
• Flavors: Natural or synthetic flavors used to improve flavor, such as vanilla flavor
3. Packaging materials
• Plastic bottles/bags: light and low cost, suitable for short-term storage.
• Glass bottles: transparent and beautiful, but fragile and heavy.
• Paper boxes (Tetra Pak): easy to transport and store, often used for products with a long shelf life.
• Metal cans: suitable for special types of dairy products, such as condensed milk or condensed milk.

II. Products
1. Liquid milk
• Pasteurized milk: through long-term low-temperature or short-term high-temperature treatment, harmful bacteria are killed without destroying the nutrients, and the shelf life is short (usually 7-15 days).
• Ultra-high temperature instant sterilized milk (UHT milk): after instant heating at 135-150ºC and rapid cooling, it can be stored at room temperature for a longer time (usually more than 6 months).
2. Fermented dairy products
• Yogurt: fermented with lactic acid bacteria, rich in probiotics, with a unique sweet and sour taste and a coagulated texture.
• Kefir: a fermented beverage fermented from kefir grains, containing a variety of active lactic acid bacteria and yeasts.
•Cheese: Made by enzymatic hydrolysis to coagulate protein and remove some of the water. There are many types and flavors.
3. Condensed milk products
•Condensed milk: A sweetened dairy product made by concentrating milk and adding a lot of sugar. It is widely used in baking and beverage preparation.
•Evaporated milk: Condensed milk without sugar. It is mainly used to adjust the taste of coffee, milk tea and other beverages.
4. Dried dairy products
•Milk powder: The water in milk is removed by spray drying process, which is convenient for long-term storage and transportation. It is suitable for infant formula milk powder, whole milk powder, skimmed milk powder and other types.
•Milk powder mixture: Such as instant coffee companion, which is a product made by mixing milk powder with other ingredients (such as vegetable oils and maltodextrin).
5. Other specialty dairy products
•Ice cream: A cold drink made by freezing with various flavor ingredients based on cream.
•Cream: The fat part separated from milk is divided into light cream and heavy cream. It is widely used in cooking and baking.



 

 

The steps of customizing a Dairy Production Plant involve multiple aspects, including selecting suitable equipment, considering production scale, determining automation level, and potential technical support requirements.

Selecting appropriate equipment: Firstly, it is necessary to choose a suitable milk processing machinery based on production needs, which may include daily milk production plant, sweet condensed milk processing line machine, soy milk production machinery, etc. The selection of these devices should be based on factors such as production scale, product quality requirements, and budget.

Considering production scale: Determining production scale is a key step in customizing a Dairy Production Plant. The size of production scale will directly affect the selection and configuration of equipment. For example, if planning to produce a large quantity of dairy products, it may be necessary to choose a fully automated production line to ensure efficiency and product quality.

Determine the degree of automation: Determine the degree of automation based on production needs. The level of automation will directly affect production costs and efficiency. A highly automated production line can reduce labor costs and improve production efficiency, but the initial investment will also increase accordingly.

Technical support requirements: Consider the need for technical support. For companies establishing a Dairy Production Plant for the first time, more technical support and training may be required to ensure proper use and maintenance of the equipment.

Quality control and safety standards: Ensure that the production line complies with relevant quality control and safety standards. Dairy production has strict requirements for hygiene and quality, therefore, when customizing production lines, consideration should be given to how to meet these standards, including equipment design, material selection, etc.

Utilizing digital tools: In today's information age, effective project management cannot do without the support of digital tools. The use of digital tools can help create and manage comprehensive plans for dairy production facilities, including the management of various links such as raw material procurement, production processes, quality control, and market sales.

In summary, customizing a Dairy Production Plant requires comprehensive consideration of equipment selection, production scale, automation level, technical support requirements, quality control, and safety standards to ensure that the final dairy products produced can meet market demand while achieving efficient production and cost control.

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

 

 

 

 

 

 

Our Service

 

 

 

 

 

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Packaging & Shipping

 

 

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.