Tomato ketchup production line automatic tomato ketchup making machine manufacturers

• After-sales Service: One year
• Warranty: One year
• Customized: Customized
• Certification: CE, ISO13485
• Scale: Medium
• Automation: Semiautomatic
• Principle: liquid food production line
• Structure: Plate
• Operation: Continuous
• Energy: Heat Sterilization
• Property: Physical Sterilization
• Type: Induction Electronics Sterilization Equipment
• Transport Package: Standard Exporting Package
• Specification: 2tons-20tons per hour
• Trademark: BEYOND
• Origin: China
• HS Code: 8438600000
• Production Capacity: 100sets Per Year

Product Description

Tomato ketchup production line automatic tomato ketchup making machine manufacturers

Ketchup production line

Tomato is very popular all over the world, and ketchup is a favorite condiment. A variety of ketchup can be produced in large quantities through the ketchup production line. This industrialized production can obtain a large number of products in a very short time to meet the local market demand.



Beyond provides reliable ketchup and vegetable sauce production lines based on the most advanced technology. Its design meets the most stringent international health requirements and has strong flexibility. It can handle various formulas: with or without thickener, with or without vegetable particles, with or without preservatives, filling at cold or hot temperatures, etc.


Batching process of ketchup production line

Depending on the capacity of the plant and the formulation required by the customer, different ingredient preparation groups can be foreseen to allow automatic (or semi-automatic) dosing and loading into the mixing section. These groups can be:

Ketchup dilution group: dilute the ketchup to about 20 sugar degrees and transfer it to the mixing line;

Process water heating assembly with buffer tank;

Sugar dosing system and syrup preparation group. This group can be completed by using a special pasteurizer;



Salt adding system and brine preparation group of ketchup production line;

Starch, thickener or preservative dosing system and dissolution group;

Aroma, spice or spice (liquid or powder) administration group;

Other ingredients, such as vegetable or fruit intermediates (such as concentrated fruit puree) administration group;

Vegetable rehydration, pasteurization and dosing device add vegetable slices and pasteurized ketchup.

All ingredient preparation groups are fully customized according to the available formulas.



Advantages of ketchup production line:
1. Unique water flow conveying design to improve work efficiency;
2. The production line is also suitable for the production of chili sauce;
3. The fruit pulping machine of tomato processing plant has a variety of mesh sizes to choose from.
4. CIP cleaning system is adopted, which is easy to clean and maintain.
Putting ketchup into aseptic barrels is not only convenient for transportation, but also has a shelf life of 1-2 years. You can sell them to local small-scale tomato processing plants in batches, and then they use limited ketchup processing equipment to make them into bottled or bagged ketchup products common in our supermarket.

About 80% of the world's tomatoes are fresh, while the remaining 20% are used in the tomato processing industry. As an important condiment, processed tomato products are widely used in food processing industry,
Fast food restaurants, hotels, restaurants and families. There are many processed tomato products on the market. These include peeled tomatoes, partially dehydrated tomatoes, diced tomatoes, tomato snacks, ketchup, ketchup, soup, juice, sauce, powder and concentrated juice.

Machine list with Technical parameter

No	Code	Equipment Name	capacity	Parameter
1	A . fresh fruit(tomato) washing unit
2	A-1	Clapboard elevator	6T/h	Height * width: 5500*1000,  motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain
3	A-2	air-blow washer and sorting machine	6T/h	stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates
4	A-3	Clapboard elevator	6T/h	motor 2.2KW  and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm
5		subtotal:
6	B. Pulping unit
7	B-1	Crusher	6T/H	SUS304, power is about: 18.5KW
8	B-2	Tempoary storage tank	1000L	SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs
9	B-3	Screw pump	6T/H	Manual speed control, outlet pressure 0.6Mpa
10	B-4	Tubular heat exchanger heater	6T/H	Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer,
11	B-5	Double beater	6T/H	SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW
12	B-6	Buffer storage tank	1000L	SUS304, single, circular, half open,  bottom flange outlet, high and low level, pure water inlet
13	B-7	Screw pump	6T/H	Manual speed control, outlet pressure 0.6Mp
14	B-8	crusher  platform		carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining
15	B-9	pulping operation platform		Carbon steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining
16		Subtotal
17	C .Evaporator and concentrating unit
18	C-1	Buffer storage tank	5000L	SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning  ball, adjustable support legs
19	C-2	Centrifugal pump	10T/H	Food grade, mechanical seal, ABB motor, 36M lift
20	C-3	Double-effect forced circulation evaporator	4T/H	SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling.
21	C-4	Batch storage tank	5000L	SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs
22	C-5	Rotor pump	3T/H	Food grade rubber seal, variable frequency speed regulation
23		Subtotal
24	D. Sterilizing and filling system
25	D-1	Tube-in-tube  UHT sterilizer	1T/H	SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ºC, 60S
26	D-2	Filling machine	1T/H
27		Subtotal
28	E CIP system
29	E-1	Semi automatic single circuit CIP	2T×3	SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali  tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated  acid and alkali adding system, with two 200L concentrated  acid and alkali tank,  2pieces of centrifugal pump (20T/h, head of 24m)
30	R	CIP return pump	20T/H	Food grade, self-sucking, mechanical seal

Mixing process of ketchup production line

Beyond foresees a very efficient mixing system based on special horizontal mixing tanks. In order to shorten the batching time, the system can be designed to receive all prepared ingredients at the same time, thanks to the advanced batching system automatically controlled by the main control panel of the production line. This makes the formula have high performance and high reliability.



Deoxidization, homogenization and pasteurization of ketchup production line

Mixed ketchup (or vegetable sauce) ready for pasteurization is delivered to a fully integrated system that allows the following stages:

Preheat the product to the deaeration temperature;

Due to the deaerator specially designed for viscous products, the products are deaerated to reduce potential oxidation;

Homogenize under high pressure to reduce the fiber size of the product and increase the viscosity of the product. For tomato paste formula containing starch, homogenization can be bypassed;

Pasteurization and cooling at filling temperature (depending on filling characteristics) using tubular heat exchanger;

As an option, the product can be passed through a special shear mixer to bring luster to the ketchup.

Before filling, the prepared vegetable slices can be automatically injected into the product to produce ketchup with solid.



Beating of ketchup production line

For dice production, we can provide high-speed beating, which is a high-speed and high-capacity beating machine designed to peel and dice tomatoes in one operation. It can produce diced tomatoes 14, 16 or 18 mm in size.



Cleaning system of ketchup production line

All beyond ketchup production lines are designed according to international food grade requirements and are completely cleaned by using integrated cleaning procedures and systems or centralized automatic CIP system. In the process of work, it can save a lot of water resources and efficiently complete the cleaning of the production line.

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.