Stainless Steel Chocolate Melting Tank for Storage for Processing Line Use

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Certification: CE, ISO9001
• Power Source: Electric
• Process: Mild Processing
• Automatic Grade: Semi-Automatic
• Application: Ice Cream, Chocolate, food industry
• Customized: Customized
• Material: SUS304 stainless steel
• Insulation: With PU as insulation
• Heated: Heated by hot water in jacket
• Controll system: Temperature is fully automaticly controlled
• Voltage: 220V / 380V
• Transport Package: Wood Package and Framework
• Specification: SUS304
• Trademark: Beyond
• Origin: China
• HS Code: 8419810000
• Production Capacity: 100 Sets/Month

Product Description

Stainless Steel Chocolate Melting Tank for Storage for Processing Line Use

A chocolate melting tank, also known as a chocolate tempering machine or chocolate melter, is a specialized piece of equipment used in the production of chocolate. It is designed to melt and temper chocolate, ensuring it has the desired texture, shine, and stability for further processing or packaging.

Here are the main features and processes involved in a chocolate melting tank:

1. Tank design: The tank is made of stainless steel or food-grade materials to ensure hygiene and easy cleaning. It may have a double-wall construction with heating elements for precise temperature control.

2. Melting system: The machine utilizes heating elements or a hot water jacket to heat the chocolate to its melting point. The heat is evenly distributed throughout the tank to prevent scorching or burning.

3. Stirring mechanism: The tank is equipped with an agitator or mixing arms to continuously stir the molten chocolate. This ensures even heat distribution and prevents the formation of lumps or hot spots.

4. Temperature control: The melting tank has a thermostat or digital temperature controller that allows precise control over the melting and tempering process. Different types of chocolate require specific temperatures to achieve the desired texture and appearance.

5. Tempering process: Some advanced melting tanks include a built-in tempering system. Tempering involves controlled heating and cooling cycles to stabilize the cocoa butter crystals in the chocolate, resulting in a smooth and glossy finish. This process enhances the taste, appearance, and shelf life of the chocolate.

6. Safety features: Chocolate melting tanks often have safety features such as overheat protection, automatic shut-off, and temperature alarms to prevent overheating or accidents.

7. Transfer and dispensing: The machine may have additional features like pumps or spouts for transferring the melted and tempered chocolate to other processing equipment, molds, or packaging lines.

Chocolate melting tanks come in various sizes and capacities, ranging from small table-top models to large industrial-scale machines. They are used in chocolate production facilities, bakeries, confectioneries, and other food processing establishments to efficiently melt and temper chocolate for further processing into various chocolate products like bars, truffles, bonbons, or fillings.
 

Features:
1.Made of sus304 or SUS316L stainless steel
2.With PU as insulation
3.Heated by hot water in jacket;
4.Temperature auto controlled..
5.Volume: 100L-2000L 
6.Can be used to melting chocolate.
7.With scraper on the wing of the agitator where contact with the inner shell,
   the scraper can prevent the chocolate being sticked on the inner shell.
8.The top cover is half removable, which make it easy to load the product;
9.With electrical control box to control the temperature and keep it at a certain degree.
 
Material: SUS304 stainless less  or SUS316L stainless steel,this is up to the requirements of the customer
 
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle 
Product storage condition: room temperature; low temperature;
 

Size Chart of This Design

Model	Volume (L)	Power(KW)	Weight(kg)	Dimension(mm)
BYQKLG 100	100	1.1	150	Φ700*1250
BYQKLG 300	300	1.1	180	Φ900*1250
BYQKLG 500	500	1.5	200	Φ1000*1380
BYQKLG 1000	1000	2.2	600	Φ1220*1850

Installing and debugging a chocolate storage melting tank involves several steps to ensure that the equipment functions optimally, maintains product quality, and adheres to food safety standards. Here's an overview:

Installation Process

1. Site Preparation:•Choose a clean, temperature-controlled area with easy access to utilities like electricity, water, and compressed air.•Ensure the floor is level and can support the weight of the filled tank.

2. Equipment Delivery and Unloading:•Carefully unload the tank using appropriate lifting equipment or forklifts, following manufacturer instructions.•Position the tank on its designated stand or surface.

3. Electrical Connections:•Connect the tank to a power source, ensuring wiring meets electrical codes and safety standards.•Install any heating elements, temperature controllers, and sensors as per the manufacturer's guidelines.

4. Piping and Valves:•Attach inlet pipes for raw chocolate material delivery from storage silos or bags.•Set up outlet pipes leading to tempering machines, depositor heads, or other processing units.•Install valves and pumps as needed for efficient transfer and control of flow.

5. Temperature Control System Setup:•Calibrate the temperature control system accurately to melt chocolate within optimal parameters (usually between 40-50°C).•Integrate cooling systems if necessary to prevent overheating.

6. Agitation Mechanism:•Install and align agitation paddles or stirring mechanisms to ensure uniform melting and mixing of the chocolate.

7. Insulation and Jacketing:•Ensure proper insulation around the tank to maintain consistent temperatures and reduce energy loss.•If applicable, connect external heat exchange fluid lines to jacketed tanks.

8. Hygiene and Cleaning:•Mount CIP (Clean-in-Place) connections for automated cleaning cycles.•Confirm all surfaces are smooth, easily cleaned, and comply with food contact regulations.

Debugging and Testing

1. Power-On Test:•Turn on the power supply and verify that all electrical components operate correctly.•Check the functionality of heating/cooling systems, temperature controls, and agitation mechanisms.

2. Temperature Calibration and Validation:•Conduct a series of tests to confirm that the tank heats and maintains the desired melting temperature.•Use thermocouples or infrared sensors to monitor temperature uniformity throughout the tank.

3. Flow and Agitation Assessment:•Assess the effectiveness of the agitation system by observing the melting process.•Adjust speed settings to ensure even melting without creating air bubbles or burning the chocolate.

4. Cleaning Cycle Test:•Perform a complete CIP cycle to validate the efficiency of the cleaning system.•Check for cleanliness after the cycle and make adjustments if necessary.

5. Chocolate Melting and Transfer Test:•Conduct a test run with actual chocolate to assess the entire process, from loading to melting and transferring to downstream processes.•Monitor quality indicators such as viscosity, color, and flavor.

6. Safety and Interlock Systems:•Test all safety features, including overtemperature alarms, emergency stops, and interlocks to protect against overflow or overheating.

7. Documentation and Record Keeping:•Document all installation details and results from testing and commissioning.•Establish a maintenance log and SOPs (Standard Operating Procedures).

Once all these steps have been successfully completed and validated, the chocolate storage melting tank should be ready for regular production use. It's essential to continuously monitor performance and conduct routine maintenance to ensure consistent high-quality chocolate production while maintaining strict food safety standards.

The steps of customizing a chocolate storage melting pot involve selecting a suitable manufacturer, clarifying requirements, negotiating customization details, and ultimately confirming the order. Here are the specific steps:

Clear requirements: Before contacting the manufacturer, one should clarify their own requirements, including the required tank capacity, material, heating method, degree of automation, etc. For example, if a large capacity stainless steel double-layer chocolate melting tank is needed, these specific parameters should be prepared in advance.

Negotiate customization details: When communicating with the manufacturer, you should provide a detailed explanation of your needs and inquire if customization services can be offered. Manufacturers may provide standard products, but they can also customize according to customer needs. During this process, design details, functional requirements, and any special requirements can be discussed to ensure that the final product meets expectations.

Final order confirmation: After negotiating all details, a contract should be signed and a deposit should be paid to ensure the start of the customization process. At this point, details such as delivery time and after-sales service should be clearly defined to ensure the smooth progress of the entire process.

By following the above steps, it is possible to effectively customize chocolate storage melting tanks to meet specific production needs.


Sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.