Small food complete juice processing line tomato paste production line

• Customization: Available
• After-sales Service: One year
• Warranty: 1 Years
• Model NO.: Beyond
• Voltage: 380V
• Power: 200kw
• Customized: Customized
• Material: SUS304
• Condition: New
• Power(W): 200kw
• Certification: ISO9001:2008/HACCP/GMP
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Energy Consumption: Low Energy Consumption
• Effeciency: High Effeciency
• Feature: Turnkey Project
• Transport Package: Wood Package and Framework
• Specification: 5TPH-40TPH
• Trademark: Beyond
• Origin: China
• HS Code: 8438200000
• Production Capacity: 300 Sets Per Year

Product Description

Small food complete juice processing line tomato paste production line

The process flow of tomato paste production line mainly includes the following steps, which ensure the quality and safety of the final product. The following is a typical tomato sauce production process:

1. Raw material preparation:
Choose fresh tomatoes with high maturity and no pests or diseases.
Clean and remove unqualified tomatoes.
2. Cleaning:
Thoroughly clean the surface of tomatoes using a bubble cleaner or spray cleaner to remove dirt and pesticide residues.
3. Peeling and cutting into pieces:
Heat tomatoes with a steam peeler until the skin is soft, then quickly cool to remove the skin.
Cut into small pieces for easy subsequent processing.
4. Crushing:
Use a crusher to crush tomato chunks into a uniform tomato paste.
5. Preheating:
Heat the tomato paste to a certain temperature through a preheater to prepare for subsequent concentration.
6. Concentration:
Use an evaporator (such as a multi effect evaporator or thin film evaporator) to evaporate the moisture in tomato paste to the desired concentration. This step is the core process of tomato sauce production.
During the concentration process, some additives such as salt, sugar, or other seasonings can be added to improve flavor and extend shelf life.
7. Homogenization:
Using a high-pressure homogenizer to make tomato sauce more delicate and uniform, enhancing its taste.
8. Sterilization:
Using high-temperature instantaneous sterilization (UHT) or pasteurization method to sterilize tomato sauce, killing potential harmful microorganisms and ensuring product safety.
9. Cooling:
Quickly cool and sterilize the tomato sauce to prevent bacterial growth again.
10. Storage:
Store the cooled tomato sauce in a sterile container and wait for filling.
11. Filling and sealing:
Fill tomato sauce into pre disinfected containers through a sterile filling line and seal them tightly.
Containers can be glass bottles, plastic bottles, or metal cans, etc.
12. Labeling:
Label finished bottles with brand information, ingredient descriptions, and other related content.
13. Packaging:
Put the filled tomato sauce into cardboard boxes or other forms of outer packaging according to specifications for easy transportation and sales.
14. Quality inspection:
Throughout the entire production process, online detection equipment (such as turbidity meters, pH meters, etc.) is used to monitor various indicators in real time to ensure that product quality meets standards.
Implement a QR code traceability system, generating unique QR codes for each batch of products to facilitate consumers' understanding of product details.

Technical highlights
Efficient peeling technology: The steam peeling machine can quickly and efficiently remove tomato skins, reducing losses.
Advanced concentration technology: Multi effect evaporators or thin film evaporators can complete the concentration process in a short period of time while saving energy.
Homogenization treatment: The high-pressure homogenizer makes the texture of tomato sauce more delicate and the taste better.
Strict sterilization and cooling: ensure product safety and extend shelf life.
Intelligent control system: adopting PLC control and SCADA monitoring system to achieve automated management of the production line, improve production efficiency and stability.
Environmental and energy-saving measures: Install wastewater treatment facilities, recycle water resources, and reduce energy consumption.
Quality inspection and traceability system: Enhance brand trust and meet consumers' right to know.

The above is the basic process and technical highlights of the tomato sauce production line. If you have specific daily production requirements, budget constraints, or other special needs, please let me know and I can provide you with a more detailed customized plan.



 

Raw material	Fresh tomato(about 4.5brix)
End product	Tomato paste (28~30brix)
Processing capacity	6 tons per hour based on fresh tomato
Daily Output	17~20 tons per day(24hours)
Packaging	Aspect drum(5~220L)
Total power	220KW
Steam Consumption	3.5-4.2 t/h
Water Consumption	15-20 t/h
Cooling circulating water consumption	180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC)

Salient features of tomato production line
 

1. High yield up to 90% of juice
2. Low energy cost
3. Low temperature evaporation resulting improved quality of products
4. User friendly
5. Semi-automatic as well as fully automatic system available
6. Both hot break and cold break systems available

Photos of tomato production line

 

The customized tomato sauce production line is a complex but orderly process that involves multiple stages, from initial requirement analysis to final installation, debugging, and after-sales service. The following is the general process of a customized tomato sauce production line:

1. Requirement analysis and communication
• Customer demand collection: Detailed understanding of customers' specific needs, including production line capacity, product types (such as different flavors of tomato sauce), packaging forms (such as bottled, canned), budget constraints, etc.
On site inspection: If possible, arrange for engineers to conduct on-site inspections at the customer's production site to evaluate the existing facility conditions and spatial layout.
Preliminary scheme design: Based on the collected information, design a preliminary technical scheme, including equipment configuration, production line layout, process flow, etc.
2. Confirmation of technical solutions
Technical exchange meeting: Hold a technical exchange meeting with clients to explain the preliminary design plan in detail and listen to their feedback.
• Plan adjustment: Make necessary modifications and improvements to the plan based on customer feedback to ensure that the final plan meets all customer needs.
• Cost estimation: Provide a detailed cost budget report, including equipment costs, installation and commissioning costs, transportation costs, etc.
3. Contract signing
Business negotiation: Negotiate and reach a consensus on commercial terms such as price, payment method, and delivery time.
Signing the contract: After both parties reach a consensus on all details, the sales contract and technical agreement are officially signed.
4. Detailed design and manufacturing
• Deepening design: Based on the technical specifications in the contract, complete detailed engineering drawings and technical documents.
• Procurement of raw materials and components: Start purchasing the required raw materials and standard parts according to the design drawings, and prepare for the processing of self-made parts.
Equipment manufacturing: Assemble and test equipment according to established quality standards to ensure that each device meets design requirements.
5. Installation and commissioning
Pre acceptance before shipment: Invite customers to the factory for pre acceptance to check whether the equipment meets the technical specifications specified in the contract.
On site installation: Transport the equipment to the customer's factory and begin installation work, strictly following the construction plan during the process.
System debugging: Conduct comprehensive system debugging after installation to ensure the stable operation of the entire production line.
• Operation training: Provide necessary training for customers' operators, teaching them how to correctly use and maintain equipment.
6. After sales service
• Warranty service: Provide free repair services within a certain period of time to solve various possible problems.
• Regular Follow up: Regularly send people to visit customers to understand the actual usage of equipment and collect improvement suggestions.
• Spare parts supply: Ensure a long-term stable supply channel for spare parts, so that customers can use them in the future when replacing vulnerable parts or upgrading equipment.

Specific technical points
1. Raw material processing:
Cleaning equipment: Choose efficient cleaning equipment to ensure that the tomato surface is clean and free of impurities.
• Crushing and pulping equipment: Select suitable crushers and pulping machines to improve the utilization rate of raw materials.
2. Concentration and seasoning:
Evaporator: Choose a suitable evaporator to ensure efficient concentration while saving energy and reducing consumption.
Seasoning system: Design a flexible seasoning system to facilitate adjustments according to different product formulas.
3. Sterilization and filling:
Sterilization equipment: Advanced high-temperature instantaneous sterilization equipment is used to ensure food safety.
Filling and sealing equipment: Choose high-precision filling and sealing machines to ensure packaging quality.
4. Automation control:
PLC control system: Adopting advanced PLC control system to achieve automation control of the entire production line.
Sensors: Install various sensors to monitor real-time parameters such as temperature, pressure, and flow rate, ensuring the stability and consistency of the production process.
 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.



 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.