| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Full Automatic PLC Control Pineapple Juice Processing Line for Manufacturing Plant 
A pineapple juice production plant is a facility specifically designed for extracting and processing pineapple juice from fresh pineapples. The process typically involves several stages, including cleaning, peeling, de-coring, and finally extracting the juice.
Here is an overview of the main areas and processes involved in a pineapple juice production plant:
Receiving and sorting: Fresh pineapples are delivered to the plant, where they are inspected, sorted, and graded based on their size, ripeness, and quality.
Washing and cleaning: The pineapples go through a thorough washing process to remove any dirt, debris, or surface contaminants. This step ensures the cleanliness and safety of the final product.
Peeling and de-coring: After cleaning, the pineapples are peeled to remove the outer skin. Then, the cores are removed using mechanical or manual methods, depending on the scale of the plant.
Grinding and extraction: The peeled and de-cored pineapples are crushed or ground into a pulp using specialized equipment. The pulp is then pressed or squeezed to extract the juice, separating it from the fibrous residues.
Filtration and clarification: The extracted juice undergoes filtration to remove any remaining solids or impurities. This process improves the clarity and purity of the juice.
Pasteurization: The clarified juice is heated to a specific temperature to destroy any harmful microorganisms while preserving its flavor and nutritional qualities. Pasteurization ensures a longer shelf life for the final product.
Packaging and bottling: The pasteurized juice is transferred to packaging equipment, which fills and seals it into containers such as bottles, cartons, or cans. Labels are applied, and the product is prepared for distribution.
Quality control and testing: Throughout the production process, samples of the juice are collected and tested to ensure it meets quality standards. This includes checks for taste, color, aroma, and microbial safety.
Storage and distribution: Once packaged, the pineapple juice is stored in a controlled environment to maintain its freshness. It is then distributed to retailers, wholesalers, or directly to consumers.
It's worth noting that some pineapple juice production plants may also offer further processing options, such as adding preservatives, blending with other fruits, or creating concentrated or frozen pineapple juice products.
Overall, a pineapple juice production plant is a complex facility that employs various machinery, technologies, and quality control measures to efficiently and hygienically produce high-quality pineapple juice.
System advantages of Pineapple juice production plant
1. The processing capacity is 5T/H.
2. The line can deal with similar characteristic of fruits.
3. Using the high efficient of mango destoner to improve the mango output percentage effectively.
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple.
5. The production process fully automatic PLC control to save labor and facilitate production management.
6. Low-temperature vacuum evaporation, maximize reserve the flavor substances and nutrients also save energy.
7. Tubular UHT sterilizer and aseptic filling machine, produce high-quality aseptic juice products.
8. Automatic CIP cleaning, ensure the entire line equipmen of food hygiene and safety requirements.
Photos of Pineapple juice production plant
Setting up and debugging a pineapple juice production plant involves several stages that require careful planning, equipment installation, and operational testing to ensure the plant is fully functional and complies with food safety standards.
Here's an overview of the key steps:
1. Project Planning:•Site Selection: The first step includes choosing a location that suits hygienic manufacturing requirements and has easy access to raw materials (pineapples) and transportation.•Layout Design: Designing the layout for the plant to optimize the flow of raw materials, processing lines, storage areas, and packaging facilities.
2. Equipment Procurement:•Juice Extraction Line: Acquiring pineapple peeling, coring, and crushing machines for extracting juice from fresh pineapples.•Filtration Systems: Installing fine filters and pasteurization equipment to remove pulp and clarify the juice while ensuring it's free from contaminants.•Sterilization and Pasteurization: Setting up heat exchangers or UHT systems to pasteurize the juice, which kills bacteria and extends shelf life.•Storage Tanks: Installing stainless steel tanks for storing juice before and after processing.•Bottling and Packaging Line: Arranging bottle washing, filling, capping, labeling, and packaging machinery.
3. Installation:•Mechanical Installations: Ensuring all machinery and piping are securely installed according to manufacturer specifications and local codes.•Electrical Installations: Wiring and connecting all electrical components, including control panels, motors, and sensors.•Utilities Connections: Connecting water supply, drainage, steam, and compressed air systems as required by the process.
4. Commissioning and Testing:•Dry Run Testing: Performing initial tests without actual product to check for mechanical issues, leaks, and functionality.•Process Validation: Running small batches through the system to test efficiency, yield, and quality of the final product.•Sanitation Procedures: Establishing and testing sanitation protocols for all equipment to maintain high hygiene levels.•Quality Control Setup: Implementing and calibrating quality control instruments such as pH meters, Brix refractometers, and microbial testing equipment.
5. Training and Documentation:•Operator Training: Educating staff on how to operate and maintain the equipment safely and efficiently.•Standard Operating Procedures (SOPs): Developing detailed SOPs for each stage of production, cleaning, and maintenance.•Health & Safety Guidelines: Ensuring compliance with all relevant health and safety regulations and environmental guidelines.
6. Final Approval and Launch:•Inspection and Certification: Subjecting the facility to inspections by regulatory bodies and obtaining necessary certifications (e.g., FDA, HACCP, GMP).•Continuous Improvement: Monitoring performance and implementing improvements based on data analysis and feedback.
The entire process requires close collaboration between engineers, technicians, project managers, and quality assurance personnel to ensure that the pineapple juice production plant operates at peak efficiency and delivers safe, high-quality products.
Raw material |
Fresh mango/pineapple |
End product |
Transparent juice and cloudy juice, concentrated juice and NFC |
Processing capacity |
5T/H |
Output percentage |
50-75% |
Solid content in NFC |
10-20Brix |
Solid content in concentrated juice |
60~72Brix |
End package |
Aseptic bag/gable top box/PET bottle |
The products of pineapple juice manufacturers mainly include the following aspects:
1. Pineapple juice concentrate: This is one of the most common products, and manufacturers usually concentrate fresh pineapple juice to remove moisture, in order to extend its shelf life and facilitate transportation. Concentrated liquid can be used to make various pineapple juice beverages, fruit juice yogurt, etc.
2. Pineapple juice beverage: The manufacturer will also mix pineapple juice with other ingredients to make various pineapple flavored beverages. These drinks can be pure pineapple juice drinks or composite flavored drinks mixed with other fruits or seasonings.
3. Canned Pineapple: Pineapple juice manufacturers will also cut or slice pineapples and put them into cans for processing. These canned goods can be consumed directly or used to make various pastries, desserts, or dishes.
4. Pineapple Jelly: By utilizing the unique taste and coagulation properties of pineapple juice, manufacturers can produce jelly with a pineapple flavor. This type of jelly typically has a refreshing taste and a unique pineapple aroma.
5. Pineapple Sauce: Pineapple juice manufacturers can also boil pineapple juice into a sauce, which can be used for cooking or as a seasoning. Pineapple jam can be used to make various dishes, such as pineapple meat, pineapple Fried Rice, etc.
In addition to the above products, some pineapple juice manufacturers may also develop other new products based on market demand, such as pineapple juice ice cream, pineapple juice chewing gum, etc. In short, pineapple juice manufacturers offer a wide variety of products that can meet the needs of different consumers.
Pineapple Production Line application case: Pineapple production line plays an important role in the food processing industry, especially in tropical and subtropical regions. Here are some typical application cases of pineapple production lines, covering the entire process from raw material processing to final product.
1. Pineapple canned food production line
1.1 Case Background
• Customer: A large food processing factory
• Product: Canned Pineapple
• Capacity: Processing 100 tons of fresh pineapple per day
1.2 Production Process
1. Raw material receiving and inspection: Receive fresh pineapples, conduct quality inspection, and remove unqualified fruits.
2. Cleaning: Place the pineapple into the cleaning tank and use a high-pressure water gun or automatic cleaning machine to remove any dirt and impurities from the surface.
3. Peeling and slicing: Use automated peelers and slicers to peel and slice pineapples evenly.
4. Core removal and eye removal: Remove the core and eye parts of pineapple by mechanical or manual means.
5. Blanching: Place the sliced pineapple slices in hot water for a brief blanching to kill bacteria and enzyme activity.
6. Cooling: Quickly cool the blanched pineapple slices to prevent excessive ripening.
7. Jaring: Put the cooled pineapple slices into pre disinfected canned bottles and add an appropriate amount of syrup or salt water.
8. Sealing: Use a canning machine to seal the can.
9. Sterilization: Put the sealed can into a high-pressure sterilization pot for sterilization treatment to ensure food safety.
10. Cooling: Cool the sterilized can to room temperature.
11. Inspection and packaging: Conduct quality inspection on the cooled cans, package them after passing the inspection, and prepare them for shipment.
1.3 Key equipment
Cleaning pool: used for cleaning fresh pineapples.
Peeling machine: used to remove pineapple peels.
Slicer: used to cut pineapple into uniform slices.
• Blanching machine: used for blanching pineapple slices.
Cooling trough: used for rapid cooling of blanched pineapple slices.
Canning machine: used to put pineapple slices into canned bottles.
Sealing machine: used to seal cans.
High pressure sterilization pot: used for sterilizing canned food.
Cooling tower: used to cool sterilized cans.
Inspection table: used for quality inspection of canned goods.
Packaging machine: used for the final packaging of canned goods.
2. Pineapple Juice Production Line
2.1 Case Background
• Customer: A beverage manufacturer
• Product: Pineapple Juice
• Capacity: Processing 50 tons of fresh pineapple per day
2.2 Production Process
1. Raw material receiving and inspection: Receive fresh pineapples, conduct quality inspection, and remove unqualified fruits.
2. Cleaning: Place the pineapple into the cleaning tank and use a high-pressure water gun or automatic cleaning machine to remove any dirt and impurities from the surface.
3. Peeling and cutting: Use automated peeling and cutting machines to peel and cut pineapples into small pieces.
4. Juice extraction: Put the sliced pineapple pieces into the juicer and extract the juice.
5. Filtration: Remove the pulp and fibers from the juice through a filter to obtain clear juice.
6. Blending: According to product requirements, blend the juice by adding appropriate amounts of sugar, water, and other ingredients.
7. Homogenization: Using a homogenizer to make the ingredients in the juice more uniform and improve the taste.
8. Sterilization: Perform high-temperature instantaneous sterilization on the prepared juice to ensure food safety.
9. Cooling: Cool the sterilized juice to room temperature.
10. Filling: Fill the cooled juice into pre disinfected bottles or packaging bags.
11. Sealing: Use a sealing machine to seal the packaging.
12. Inspection and packaging: Conduct quality inspection on the sealed juice, package it after passing the inspection, and prepare it for shipment.
2.3 Key Equipment
Cleaning pool: used for cleaning fresh pineapples.
Peeling machine: used to remove pineapple peels.
• Slicer: used to cut pineapples into small pieces.
• Juicer: used to extract pineapple juice.
Filter: used to remove pulp and fiber from juice.
Mixing tank: used for mixing juice.
Homogenizer: Used for homogenizing fruit juice.
Sterilizer: Used for high-temperature instantaneous sterilization of fruit juice.
Cooling tower: used to cool sterilized fruit juice.
Filling machine: used to fill juice into bottles or packaging bags.
Sealing machine: used for sealing packaging.
Inspection table: used for quality inspection of fruit juice.
Packaging machine: used for the final packaging of fruit juice.
3. Pineapple jerky production line
3.1 Case Background
• Customer: A snack manufacturer
• Product: Dried Pineapple
• Capacity: Processing 30 tons of fresh pineapple per day
3.2 Production Process
1. Raw material receiving and inspection: Receive fresh pineapples, conduct quality inspection, and remove unqualified fruits.
2. Cleaning: Place the pineapple into the cleaning tank and use a high-pressure water gun or automatic cleaning machine to remove any dirt and impurities from the surface.
3. Peeling and slicing: Use automated peelers and slicers to peel and slice pineapples evenly.
4. Core removal and eye removal: Remove the core and eye parts of pineapple by mechanical or manual means.
5. Marinating: Place the sliced pineapple slices into a marinating tank and add an appropriate amount of sugar solution or other seasonings for marinating.
6. Drain: Drain the marinated pineapple slices to remove excess sugar.
7. Baking: Place the drained pineapple slices in a dryer and bake them at low temperature for a long time to dehydrate and dry them.
8. Cooling: Cool the dried pineapple after baking to room temperature.
9. Inspection and packaging: Conduct quality inspection on the cooled dried pineapple, package it after passing the inspection, and prepare it for shipment.
3.3 Key Equipment
Cleaning pool: used for cleaning fresh pineapples.
Peeling machine: used to remove pineapple peels.
Slicer: used to cut pineapple into uniform slices.
• Marinating tank: used for marinating pineapple slices.
• Drain machine: used to remove excess sugar solution after pickling.
• Drying machine: used for low-temperature baking of pineapple slices.
Cooling tower: used to cool dried pineapple after baking.
Inspection table: used for quality inspection of dried pineapple.
Packaging machine: used for the final packaging of dried pineapple.
Success factors
• Raw material quality: Choose high-quality fresh pineapples to ensure the quality of the raw materials.
• Automation equipment: Advanced automation equipment is used to improve production efficiency and product quality.
Hygiene standards: Strictly adhere to hygiene standards to ensure the hygiene and safety of the production process.
Quality control: Establish a strict quality control system to ensure the quality of every production step.
Market positioning: Adjust product types and specifications according to market demand to meet the needs of different consumers.
Key steps and precautions for customizing Pineapple Production Line:
1. Raw material receiving and cleaning: Ensure an efficient conveying system to receive fresh pineapples, and equip with advanced cleaning equipment to remove surface dirt and residual pesticides.
2. Peeling and cutting: Using an automated peeling machine, the peeling thickness and cutting specifications are set according to product requirements to maintain the uniformity and consistency of pineapple chunks.
3. Pre treatment: including core removal, sugar content adjustment, and anti-corrosion treatment. The flexibility of the equipment needs to be considered to adapt to different varieties of pineapples.
4. Juice extraction/slicing packaging: Configure the corresponding juice extraction or packaging line according to whether the production line aims to produce pineapple juice or sliced products. Ensure a sterile environment to extend shelf life.
5. Filling and sealing: Automatic filling machines require precise control of capacity, and sealing equipment must ensure sealing effectiveness to avoid contamination and leakage.
6. Sterilization and cooling: Adopting high-temperature instantaneous sterilization technology to maintain product quality while killing microorganisms, followed by rapid cooling to lock in flavor.
7. Quality inspection: Set up multi-level quality inspection points, including but not limited to raw material entry, production, and finished product exit, to ensure food safety.
8. Packaging and labeling: Automated packaging lines, combined with variable information printing technology, meet the packaging regulatory requirements of different markets.
9. Warehousing and Logistics: Design a reasonable warehousing solution to ensure effective storage and rapid distribution of finished products. Consider the importance of cold chain logistics for fresh cut pineapple products.
10. Environmental Protection and Sustainability: Integrate waste management systems, such as pineapple peels, which can be considered for bioenergy or fiber extraction, in compliance with environmental production standards.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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