New Pasteurized Milk Production Line Food and Beverage Processing Machine Pasteurizer Plant
The pasteurized milk production line is an automated equipment system used for producing safe drinking milk, which ensures the quality of milk and extends its shelf life through a series of steps.
This process mainly includes the following key steps:
1.
Reception and storage: Fresh milk is first collected from the ranch, transported to the processing plant, and temporarily stored in refrigerated tanks at low temperatures to prevent bacterial growth.
2.
Pre treatment: Before entering the sterilization process, milk needs to be filtered and purified to remove impurities such as hair and soil, and may undergo fat standardization to adjust the fat content of milk to a unified standard.
3.
Pasteurization: This is the core process of the entire production line. There are two main methods for pasteurization: high-temperature short-term (HTST) and low-temperature long-term (LTLT). HTST is typically heated at 72-75 ° C for 15-20 seconds, while LTLT is maintained at 63 ° C for 30 minutes. The high-temperature short-term method is more commonly used because it can effectively kill most harmful bacteria while preserving the nutrition and flavor of milk.
4.
Cooling: After sterilization, the milk is quickly cooled to around 4 ° C to stop the heat treatment process and prepare for subsequent packaging. This step helps to inhibit the growth of remaining bacteria.
5.
Homogenization: * * Optional step, using high pressure to refine and evenly distribute the fat particles in milk, avoiding the formation of a milk layer due to fat floating, making the product texture more delicate and taste better.
6.
Filling and capping: The cooled milk is automatically filled into pre disinfected bottles, boxes, or bags, and then immediately sealed to maintain a sterile state.
7.
Final packaging: After filling and sealing, the milk product will be further packaged into a single sales unit, such as placed in cardboard boxes or plastic film packaging, ready for distribution.
8.
Quality inspection and factory delivery: Strict quality inspections, including microbiological testing, ingredient analysis, etc., are carried out at each stage, especially the final product, to ensure that the product meets food safety standards before being allowed to leave the factory.
The entire production process is highly automated, using CIP (on-site cleaning) system to maintain equipment cleanliness and hygiene, as well as SCADA (monitoring and data acquisition) system to monitor the production process, ensuring production efficiency and product quality.
First, milk is preheated and standardized through the online milk fat standardization system. The purpose of standardization is to make milk reach the specified and guaranteed fat content. The average value is 1.5% of low-fat milk and 3% of ordinary milk, and the fat content of skim milk is as low as 0.1% and 0.5%.
The standardized milk was then homogenized. The purpose of homogenization is to decompose or finely distribute fat globules in milk to reduce creaming. The homogenization may be complete or partial. Partial homogenization is a more economical solution because smaller homogenizers can be used.
Sterilization and filling of pasteurized milk production line
The milk is pumped to the heating section of the milk heat exchanger where it is pasteurized. The necessary holding time is provided by a separate holding tube. The pasteurization temperature was recorded continuously. The pump is a booster pump. When the plate heat exchanger leaks, the booster pump increases the pressure of the product to a level where the pasteurized product will not be contaminated by untreated milk or cooling medium. If the pasteurization temperature drops, the temperature transmitter will detect it. A signal activates the diverter valve and the milk flows back to the balancing tank. After pasteurization, the milk continues to enter the cooling section of the heat exchanger, where it is regenerated and cooled by the untreated cold milk, and then enters the cooling section for cooling with ice water. The cold milk is then pumped to the filling machine.
Pasteurizer accessories:
Floating ball balance tank
Milk pump
Milk pipe
Temperature. sensor
Pasteurizer electrical panel:
Panel for starting motor
Milk flow controller
Steam controller
On / off, auto / manual, forward / transfer switch.
Control type:
Full-automatic control
(PLC with touch screen),
Semi automatic PID Control.
Standard attachments:
A. Plate heat exchanger;
B. Material-balance bucket;
C. Hot water-balance drum;
D. Hot water pump;
E. Product pump;
F. Steam & water mixer;
G. Electricity box;
H. Stainless steel pipes and valves etc.
I. PLC and color touch screen;
Production capacity: 500L-20T/H
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
Key points of pasteurized milk production line
Temperature and pasteurization retention time are very important factors, which must be precisely specified according to the milk quality and its shelf life requirements. Pasteurization temperature is usually 72 - 75 ° C for 15 - 20 seconds. A common requirement is that heat treatment must ensure that unwanted microorganisms and all pathogenic bacteria are destroyed without damaging the product.
Advantages of pasteurized milk production line
*Opportunities to realize products with customized formulations.
*The opportunity to produce multiple products using the same processing line.
*The holding time at pasteurization temperature is very short.
*Accurate mixing dose and additional fragrance.
*High quality final products, maintaining high nutritional value.
*Extensive customization of end products.
*Extend the shelf life of products.
*Maximum output, minimum production waste.
*Thanks to the most advanced technology, the highest energy saving has been achieved.
*Through the monitoring of each process stage, the line monitoring system is completed.
*Record, visualize and print all daily production data.
Characteristics of pasteurized milk production line
raw material
Liquid milk, goat milk, camel milk
capacity
From 10 tons / day to 500 tons / day
Products of pasteurized milk production line
-Pasteurized skim milk
-Pasteurized whole milk
-Pasteurized milk with different fat content
-Pasteurized essence milk
-Pasteurized milk in different packages:
Cartons; Glass bottles; plastic bag; paper bag; etc.
Equipment of pasteurized milk production line
*Tubular pasteurizer
*Plate pasteurizer
*Deodorant
*Centrifugal separator
*Homogenizer
*Membrane filtration
*Tank
*Storage tank
*Mixing tank
Specifications
|
Raw material |
Liquid cow milk, goat milk, camel milk, milk powder dissolving with water |
|
Products |
Pasteurized milk, UHT milk, yogurt, flavored milk, milk drink, sour milk, butter, cheese and so on. |
|
Capacity |
Daily production : 3000L/5000L/10000L/20,000L |
|
Product package |
Aseptic pouch, Aseptic paper box, Gable Top box, plastic bottle, plastic cup, glass bottle, plastic pouch, Bulk, according to customer's requirement |
|
Service Including |
Turnkey project service: design, manufacture, installation, commissioning, training, after-sale service and so on. |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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