10TPH Canned Orange flesh automatic processing line Orange/Citrus pulp processing line

• After-sales Service: available
• Warranty: 12months
• Type: processing line
• Voltage: 380V
• Power: 1.5KW
• Customized: Customized
• Model NO.: 20T/D-2000T/D
• Material: SUS304/316L Both Available
• Control Type: Semi-Auto, Full-Auto Both Available
• Certificate: ISO9001:2008/HACCP/GMP
• Brand: Shanghai Beyond
• Transport Package: Standard Export Package, Wood Crates Package
• Specification: ISO9001: 2008/HACCP/GMP
• Trademark: BEYOND
• Origin: China
• HS Code: 8438200000
• Production Capacity: 100 Processing Lines Each Year

Product Description

10TPH Canned Orange flesh automatic processing line Orange/Citrus pulp processing line

A 10TPH (Tons Per Hour) canned citrus pulp processing line is a comprehensive industrial system designed for large-scale production of canned citrus pulp, typically from oranges, grapefruits, or mandarins. This type of automated and high-capacity line consists of several key stages:

1. Receiving and Cleaning: The process starts with receiving fresh citrus fruits which are then cleaned using advanced washing machines to remove dirt, debris, and pesticide residues.

2. Sorting and Inspection: Fruits are sorted by size, quality, and ripeness, often with the aid of optical sorting technology. Defective fruits are removed at this stage.

3. Peeling and Segmentation: Automated peeling machines strip off the outer zest without damaging the inner fruit segments. Then, segmenting machines cut the peeled fruits into sections or separate the pulp from seeds and membranes.

4. Juice Extraction: Depending on the product specification, juice may be extracted from the pulp either before or after canning. For canned pulp, the goal is often to retain the natural texture and fibers, so extraction might not be as thorough as in pure juice production.

5. Pulping and Cooking: The segmented fruit goes through pulping equipment that separates the pulp from seeds and other unwanted parts. The pulp is then cooked to ensure food safety, enhance flavor, and achieve the desired consistency.

6. Filling and Seaming: The processed citrus pulp is filled into cans under sterile conditions. Canning lines include automatic filling machines and seaming equipment that securely seals the cans to maintain freshness and prevent contamination.

7. Sterilization: The sealed cans undergo heat sterilization, commonly through retort processes, to eliminate any potential pathogens and extend shelf life.

8. Cooling and Labeling: After sterilization, the cans are cooled down rapidly to lock in flavors and freshness. They are then labeled, coded for traceability, and packed onto pallets for storage or distribution.

9. Quality Control: Throughout the entire process, there are stringent quality control measures in place, including checks for pH, brix levels, color, and overall appearance, to guarantee consistent product quality.

In summary, a 10TPH canned citrus pulp processing line is a highly integrated and efficient manufacturing solution, providing end-to-end processing capabilities while meeting strict food safety standards and industry requirements. It significantly boosts productivity and ensures a uniform output of canned citrus pulp products.







Processing flow and machine list for 5T/H Mandarin Orange Concentrated  Juice Processing Line 
 

No.	Flow No.	Equipment Name	Capacity	Main technical parameter	Unit	QTY
1	A    Mandarin Orange  Pretreatment system
2	A-1	Surfing washing machine with elevator	5T/H	(SUS304)2×3000mm×600mm×600mm Equipment main material: SUS304 stainless steel, shaft using SUS304 material rectangular steel, fruit washing pond size (L*W) : 3000mm×1000mm, surfing pump power: 3KW, roller elevator size(L*W):1500mm×800mm; roller fruit sorting size(L*W): 3000*800MM, motor power:1.5KW, elevator rotary speed regulated by manually, including fruit sorting operation platform(SUS304) : 2 ×3000mm×600mm×600mm	Unit	1
3	A-2	Brush washing machine	5T/H	Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, brush roller φ80, total 24group brush, water collection channel, with spraying unit, width 800mm, length 2000mm, distance from drainage exit to floor is 300mm, soft brush	Unit	1
4	A-3	Steam softening machine	5T/H	SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom, size 2000mm×800mm	Unit	1
5	A-4	Mandarin Orange Peeling machine	5T/H	SUS304, stainless steel chain conveyor, well sealed, with the water collecting vessel at the bottom	Unit	1
6	A-5	Stainless steel clapboard elevator	5T/H	Clapboard material: SUS304 stainless steel, rack using SUS304 material rectangular steel, elevator size(L*W):4500mm×800mm,	Unit	1
8	B   Mandarin Orange Destoner and pulping system
9	B-0	Additive material adding system	100L	System with one unit PE material auxiliary material tank, one unit mechanical measuring pump	Unit	1
10	B-1	Mandarin Orange Crusher	4T/H	Main material: SUS304 stainless steel, rotary speed: 1920RPM, power: 18.5kw, frequency conversion adjustable	Unit	1
11	B-2	Buffer tank	500L	Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage	Unit	2
12	B-3	Screw pump	3~5T/H	material contact part using SUS304 stainless steel, outlet pressure is 0.6MPa, shaft sleeve seal, with material feeding unit, speed frequency conversion regulated	Unit	2
13	B-4	Tube in tube heat exchanger	4T/H	Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, tube-in-tube type, steam heating, Spirax Sarco steam  pressure reduce, regulating and drainage system, JUMO temperature sensor, shut-off valve, pressure gage etc., temperature warming from 25ºC-65ºC	Unit	1
14	B-5	Two stage pulping machine	4T/H	Main material:SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, first stage rotary speed:960r/min, mesh: 1.5mm; second stage rotary speed:1200r/min, mesh:0.8mm, frequency conversion regulate speed	Unit	1
15	B-6	Fruit core screw conveyer	1T/H	Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ250mm	Unit	1
16	B-7	Horizontal screw decanting centrifuge	4T/H	Automatically drain out pomace, roller drum: 420×1800, separation factory 3750, maximum rotary speed 3660, main motor power 37kw, secondary motor 11KW, material contact part using SUS304 stainless steel	Unit	1
17	B-8	Buffer tank	500L	Single layer tank, SUS304 stainless steel, plate thickness: 3mm, adjustable legs, conical cover, bottom flange outlet, high&middle*low liquid level, with screw pump linkage	Unit	1
18	B-9	Centrifugal pump	10T/H	SUS304 stainless steel material , mechanical seal, Pumping lift 24M	Unit	1
19	B-10	Fruit core screw conveyer	1T/H	Equipment main material: SUS304 stainless steel, rack using SUS304 stainless steel rectangular steel, outer size:5000mm×φ300mm, motor power: 2.2kw	Unit	1
20	B-11	Horizontal screw centrifuge rack platform		Stainless steel checkered plate, carbon steel rack, with antiseptic paint, central drainage, ladder, guard rail, size: 5m*4m*2m	Set	1
21	B-12	crusher platform		Stainless steel checkered plate, 2layer, carbon steel brucket, with antiseptic paint, central drainage, ladder & guard rail, size: 4M*3M*2M	Set	1
23	Orange juice extracting system
24	C-1	Half cut juice extractor	5T/H	SUS304 stainless steel, material inlet, fruit pomace drain outlet, juice collection channel, transmission structure	Unit	1
25	C-2	Refine screw pomace conveyer	3T/H	SUS304,size around: 5000×φ200mm	Unit	1
26	C-3	Cyclone separator	5T/H	SUS304 stainless steel, material feeding by side, top liquid phase outlet, bottom with solid phase outlet	Unit	1
27	C-4	Cyclone separator flow rate control device		flowmeter and flow rate control diaphragm valve,diaphragm pressure gauge	Set	1
28	C-5	Scrap type refiner for fruit pulp (flesh)	2T/H	SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.5mm	Unit	1
29		Fruit pulp refine mesh screen plate		SUS304 stainless steel, two pieces screen net brucket, mesh diameter:0.4mm	Set	1
30	C-6	Refine screw pomace conveyer	3T/H	SUS304,size around: 5000×φ200mm	Unit	1
32	D  Concentrate temporary storage system
33	D-1	Temporary storage tank	5000L	Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning head, eccentric vertical stirrer, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high&low liquid level alarm, motor & reducer	Unit	2
34	D-2	Centrifugal pump	10T/H	SUS304 stainless steel material , mechanical seal, Pumping lift 24M	Unit	1
35	D-3	Triple effect Falling evaporator	3T/H	Main material: SUS304 stainless steel, brucket using carbon steel material, triple effect, evaporation capacity 3T/H, SIEMENS PLC full-auto control,  Italy brand brix Refractometer, pneumatic valve using Germany GEA brand, imported differential liquid level transmitter	Unit	1
36	D-4	Batch tank	1500L	Double layer tank, PU insulation, SUS304 stainless steel, CIP cleaning ball, frame type stirrer at center, adjustable legs, sealing manway, ladder, digital thermometer, breath cap, anti-vortex plate, high & low liquid level alarm.	Unit	2
37	D-5	Rotary pump	1T/H	SUS304 stainless steel material, mechanical seal, outlet pressure 0.6MPa, frequency conversion motor	Unit	1
38	D-6	Temporary storage platform		Stainless steel square steel bracket, stainless steel checkered plate, stepper, guard rail, central drainage, size: 4M*0.8M*1.5M	Set	1
40	E  Fresh puree sterilize and filling system
41	E-1	Tubular-in-tubular sterilizer	1T/H	Using SIEMENS PLC full-auto control, sterilizing temperature: 115ºC,30S, material outlet temperature 30ºC, UK Spirax Sarco steam temperature control system, with Self CIP cleaning system	Set	1
42	E-2	Degass unit	1T/H	Full-auto control, SUS304 material, with degass tank, vacuum pump and material pump, with aroma recover device, LAMBO differential pressure sensor control liquid level	Set	1
43	E-3	Aseptic bag filling machine	1T/H	Aseptic bag filling machine, 220kg, single head, full-auto control, self cleaning system, with powerless roller barrel conveyer	Set	1
44		Powerless roller barrel conveyer		Carbon steel bracket, with antiseptic paint, garvanized roller, effective width 750mm	Set	1
46	F  CIP system
47	F	Semi-auto CIP system	3T×4	SUS 304, four tanks structure, double circuit, heat preservation tank, heat preservation tank using PU polyurethane foam, acid, alkali and hot water tank with heating coil, the system main configuration: 1 set of imported steam depressure system, 3 sets of hydrophobic system, and imported pneumatic diaphragm pumps, process pumps two set 15 t/H, lift 24 m, stainless steel butterfly valves; SUS304 distribution cabinets, tank liquid level alarm	Set	1
48	R	CIP return pump	20T/H	SUS316L stainless steel, high quality mechanical seal, self priming type	Unit	2