Egg Powder Production Line Processing Plant Equipment

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: BEYOND
• Process: Thermal Processing
• Power Source: Gas
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: Milk powder production plant
• Material: SUS304
• Control system: Automatic
• After sale service: One year
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: Beyond
• Origin: China

Product Description

Egg Powder Production Line  Processing Plant  Equipment


Egg powder production lines are designed to convert fresh liquid eggs into a powdered form for easier storage, transportation, and use in various food applications. The process typically involves several stages to ensure the final product retains its nutritional value, flavor, and functionality while being shelf-stable. 

Here's an overview of the key steps involved in an egg powder production line:

1. Incoming Egg Handling: Fresh eggs are collected and transported to the processing facility. They undergo a thorough cleaning and sanitizing process to remove any dirt or bacteria from the shells.

2. Breaking and Separation: The cleaned eggs are then broken and separated into yolks and whites using specialized machinery. This is important because different products may require only egg whites or yolks, and separation allows for flexibility in the end product.

3. Pasteurization: Both the egg whites and yolks are pasteurized to eliminate harmful bacteria such as Salmonella. This is typically done using heat treatment at a specific temperature and time to ensure food safety without cooking the eggs.

4. Concentration: After pasteurization, the liquid eggs are concentrated through evaporation to remove a significant portion of the water content. This concentration step increases the solids content, making the drying process more efficient.

5. Spray Drying: The concentrated egg liquid is then spray-dried. In this process, the liquid is atomized into fine droplets and sprayed into a hot air chamber where the water evaporates rapidly, leaving behind dry egg powder. The temperature and airflow in the dryer are carefully controlled to prevent denaturation of proteins and to maintain the quality of the powder.

6. Cooling and Sieving: The dried egg powder is cooled to room temperature to prevent clumping and then passed through sieves to obtain a uniform particle size. This step also removes any oversized particles or lumps.

7. Packaging: The cooled and sifted egg powder is then packed into various packaging formats, such as bags or cans, under controlled atmospheric conditions to preserve freshness and extend shelf life. Nitrogen flushing is commonly used to exclude oxygen and prevent oxidation.

8. Quality Control and Testing: Throughout the entire process, samples are taken for quality control checks, including tests for microbiological contamination, moisture content, protein content, and functional properties to ensure the product meets industry standards and customer specifications.

9. Storage and Distribution: Finally, the packaged egg powder is stored in a cool, dry place before being distributed to food manufacturers, bakeries, or retailers worldwide.

Investing in an efficient and hygienic egg powder production line is crucial for businesses that aim to provide high-quality egg powder products to the market, ensuring both food safety and optimal performance in culinary applications.

Egg Powder Production Line is a device that processes fresh eggs into dry powder form. This production line can process whole eggs, egg yolks, or egg whites to produce corresponding egg powder products. The following are the main raw materials and final products of the egg powder production line:

Main raw materials
1. Fresh eggs:
Whole egg: The entire egg, including the yolk and protein.
Egg yolk: Only the egg yolk portion.
Protein: Only the protein portion.
2. Water: Used for cleaning and disinfecting eggs, as well as in certain process steps.
3. Additives (optional):
Antioxidants: such as vitamin E, prevent egg powder from oxidizing and deteriorating.
Stabilizers: such as emulsifiers, improve the stability of egg powder.
Preservatives: Extend the shelf life of egg powder.
Intermediate products in the production process
Crushed egg mixture: By mechanically crushing and mixing, a uniform egg mixture is obtained.
• filtered egg mixture: removes impurities and intact shells.
Pasteurized egg mixture: undergoes high-temperature and short-term sterilization treatment to ensure food safety.

Final product
1. Whole egg powder:
A powder made from whole eggs, containing all the ingredients of yolk and protein.
Widely applicable, it can be used in the food industry such as baking, seasoning, candy, etc.
2. Egg yolk powder:
A powder made solely from egg yolks, rich in fat and fat soluble vitamins.
• Commonly used for making sauces, ice cream, pastries, etc.
3. Protein powder:
A powder made solely of protein, rich in protein.
Widely used in fitness food, baked goods, candies, etc.
4. Functional egg powder:
Egg powder with additional ingredients (such as minerals and vitamins) added according to specific needs.
Suitable for special dietary needs or nutritional supplements.

Production process
1. Reception and inspection: Conduct quality inspection on fresh eggs entering the production line.
2. Cleaning and Disinfection: Clean the surface of eggs with clean water and disinfectant.
3. Crushing and mixing: The eggs are crushed and mixed evenly using mechanical equipment.
4. Filtration: Remove impurities and intact parts.
5. Pasteurization: Through high-temperature and short-term sterilization treatment, food safety is ensured.
6. Concentration (optional): Reduce moisture content by evaporation or other methods.
7. spray drying: convert liquid egg liquid into powder through spray dryer.
8. Cooling and packaging: Cool the dried egg powder and package it to maintain its quality.


The technology points involved in an egg powder production line are critical for ensuring the efficiency, safety, and quality of the final product. 

Here are some key technological aspects:

1. Automated Egg Handling Systems: These systems handle the initial egg collection and cleaning processes. Advanced technologies can sort eggs by size and check for cracks, ensuring that only high-quality eggs are processed.

2. High-Efficiency Breakers: Automated egg breaking machines efficiently separate yolks from whites with minimal breakage and contamination. These machines often incorporate gentle handling techniques to preserve the integrity of the egg components.

3. Pasteurization Technology: Modern pasteurization units use precise temperature controls to kill pathogens like Salmonella without altering the protein structure significantly. Technologies such as indirect heating systems, which use steam or hot water, are common.

4. Concentration Equipment: Evaporators concentrate the egg liquid by removing water content. Multi-effect evaporators and mechanical vapor recompression (MVR) systems are energy-efficient methods for concentrating egg liquid.

5. Spray Dryers: Advanced spray drying technology uses precise nozzle designs and airflow management to create consistent, high-quality powder. Some spray dryers are equipped with fluid bed dryers to further enhance the drying process and improve powder characteristics.

6. Cooling and Sifting Mechanisms: Rapid cooling systems help in maintaining the quality of the powder post-drying. Sifters with adjustable mesh sizes ensure that the powder is free from lumps and meets the required particle size specifications.

7. Packaging Automation: Robotic arms and automated filling machines are used to pack the egg powder into containers. Sealing machines then secure the packaging to protect against moisture and air.

8. Quality Control and Testing Equipment: High-tech analytical instruments are used to test the powder for microbial levels, moisture content, and other quality parameters. This includes spectrophotometers for color analysis, rheometers for texture analysis, and gas analyzers for package atmosphere monitoring.

9. Continuous Monitoring and Control Systems: Integrated control systems monitor the entire production line, adjusting parameters in real-time to optimize performance. These systems can include sensors, data loggers, and programmable logic controllers (PLCs).

10. Safety and Hygiene Standards: Advanced technology is employed to meet strict hygiene standards, including air filtration systems, surface sterilization equipment, and closed-loop processing environments to minimize contamination risks.

11. Energy Efficiency and Environmental Controls: Modern production lines incorporate energy recovery systems and use sustainable practices to reduce waste and minimize environmental impact.

By leveraging these advanced technologies, egg powder producers can achieve higher yields, better product consistency, and enhanced safety profiles, all while optimizing operational costs and reducing their environmental footprint.

 

Equipment name	Parameter/attribute unit description	Unit	Description	Example Values
Crusher	Processing ability	Eggs per hour	Number of eggs	10,000
	Crushing Method	-	Mechanical Crushing	Mechanical Crushing
Mixer	Mixed ability	Liters per hour	The amount of egg mixture that can be mixed per hour	5,000

 

The process of customizing an Egg Powder Production Line usually includes the following steps to ensure that the equipment can meet your specific needs and application requirements:

1. Requirements communication
• Initial contact: Make initial contact with suppliers or manufacturers to express your needs for the egg powder production line.
• Detailed discussion: Provide detailed process parameters and technical requirements, such as:
Production scale: daily processing capacity or annual output.
Product type: Whole egg powder, egg yolk powder, protein powder, or functional egg powder.
• Automation level: manual, semi-automatic, or fully automatic.
Hygiene standards: food grade stainless steel material, CIP cleaning system, etc.
Special functions: such as online detection system, sterilization system, etc.
• Operating environment: temperature, humidity, and other environmental conditions.

2. Scheme design
Preliminary Design Proposal: Based on your requirements, the supplier will provide a preliminary design proposal. This plan may include:
Equipment layout: Overall layout diagram of the production line.
• Main equipment configuration: crusher, mixer, filter, pasteurizer, thickener, spray dryer, etc.
Control system: Configuration and functionality of automated control systems.
• Auxiliary equipment: cooling system, packaging system, CIP cleaning system, etc.
• Technical exchange: Both parties engage in further technical exchanges, confirm all details, and make adjustments and improvements to the preliminary plan.

3. Quotation and Contract
• Quotation: We will provide a detailed quotation, including equipment prices, transportation costs, installation and commissioning costs, etc.
Contract signing: After both parties reach an agreement on terms such as price, delivery time, payment method, and quality assurance, a formal contract is signed.

4. Production and manufacturing
Material procurement: We purchase the required materials and components according to the contract requirements.
Production and processing: Start the production line of egg powder, including cutting, welding, assembly, surface treatment and other processes.
Quality control: Conduct strict quality inspections during the production process to ensure that every step meets the standards.

5. Pre factory testing
Performance testing: After the equipment is manufactured, performance testing is conducted to ensure that all indicators meet the design requirements.
• Appearance inspection: Check whether the appearance of the equipment is intact and undamaged.
Cleaning and disinfection: For the food industry, thorough cleaning and disinfection are necessary.

6. Shipping and Installation
• Packaging and transportation: Properly package the egg powder production line and arrange transportation to the customer's designated location.
On site installation: Professional technicians come to the site for installation and debugging to ensure the normal operation of the equipment.
Training guidance: Provide necessary operation and maintenance training to operators.

7. Acceptance and after-sales service
Final acceptance: The customer conducts a comprehensive acceptance of the equipment to confirm that all functions and performance meet the contract requirements.
• After sales service: The supplier provides free maintenance services within a certain period of time and promises long-term technical support.

Specific step examples
1. Preliminary communication:
You can contact the supplier by phone or email to express your needs.
We will provide you with a demand questionnaire or conduct a conference call directly to gain a detailed understanding of your specific requirements.
2. Scheme design:
Our technical team will design a preliminary plan based on your needs.
The plan will include detailed information such as equipment list, layout diagram, and control system configuration.
Both parties will communicate multiple times until the plan fully meets your needs.
3. Quotation and Contract:
We provide a detailed quotation, including equipment prices, transportation costs, installation and commissioning costs, etc.
After confirming all details, both parties sign a formal contract.
4. Production and manufacturing:
We started purchasing materials and production according to the contract requirements.
Quality control personnel will conduct strict inspections during the production process.
5. Pre factory testing:
After the equipment is completed, the supplier will conduct performance testing in the factory to ensure that the equipment operates normally.
After completing the testing, the equipment will be cleaned, disinfected, and ready for shipment.
6. Shipping and installation:
The equipment is properly packaged and transported to your factory.
Our technicians will go to the site for installation and debugging, and provide training to the operators.
7. Acceptance and after-sales service:
After the installation and debugging of the equipment is completed, you will conduct a comprehensive acceptance of the equipment.
After passing the acceptance inspection, we will provide after-sales service, including regular maintenance and technical support.



 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.