Complete set of tomato processing line

• After-sales Service: Field maintenance and repair service
• Warranty: 1 Year
• Type: processing line
• Voltage: 380V
• Power: 1.5KW
• Customized: Customized
• Model NO.: 30-500T/D
• Condition: New
• Weight: 2000KG
• Dimension(L*W*H): 490 * 860 * 1180mm
• evaporation type: Forced circulation evaporator
• material: SUS304
• automation: Automatic control
• Transport Package: Wood Package
• Specification: Customized
• Trademark: Beyond
• Origin: Shanghai, China
• Production Capacity: 50 Sets Per Year

Product Description

Complete set of tomato processing line

 
A tomato processing production line is a series of machines and equipment used to process tomatoes into various products such as tomato paste, tomato sauce, diced tomatoes, or ketchup. The production line typically consists of several stages, including washing, sorting, chopping, cooking, and packaging.

Washing: The tomatoes are first washed to remove dirt and impurities. This can be done using water jets or by immersing the tomatoes in a water bath.

Sorting: The washed tomatoes are then sorted based on their size and quality. This is typically done using conveyor belts and sensors that detect any defects or foreign objects.

Chopping: The sorted tomatoes are then chopped into smaller pieces. This is usually done using a machine called a tomato crusher or pulper, which crushes the tomatoes and separates the skin and seeds from the pulp.

Cooking: The tomato pulp is then cooked to remove excess water and enhance its flavor. This is typically done in large steam-jacketed kettles or continuous cookers. The cooking process may also involve adding other ingredients such as sugar, salt, or spices to create different products.

Straining: After cooking, the tomato pulp may be strained to remove any remaining solids or impurities. This can be done using a centrifugal strainer or a sieve.

Concentration: In some cases, the tomato pulp may be further concentrated to increase its thickness and flavor. This is typically done using vacuum evaporators or rotary evaporators, which remove water from the pulp through evaporation.

Packaging: The final step of the tomato processing production line is packaging. The processed tomato products are typically filled into cans, bottles, or pouches. Automatic filling machines are often used for this purpose.

Labeling and Sealing: Once filled, the containers are labeled with product information such as the brand name, expiry date, and nutritional facts. They are then sealed to ensure product safety and freshness.

Quality Control: Throughout the production line, quality control measures are implemented to ensure that the processed tomato products meet the required standards. This may involve regular testing for parameters such as acidity, viscosity, color, and taste.

Storage and Distribution: The packaged tomato products are then stored in warehouses or refrigerated facilities before being distributed to retailers or customers.

Overall, a tomato processing production line is designed to efficiently process and transform fresh tomatoes into various value-added products for consumption.

A complete set of tomato processing line typically includes the following equipment:

Tomato washing machine: Used to remove dirt, debris, and impurities from the tomatoes before processing.
Tomato sorting machine: Sorts tomatoes based on size, shape, and quality to ensure consistent processing.
Tomato crushing machine: Crushes tomatoes into a pulp or puree, removing seeds and skin.
Tomato pulping machine: Further refines the crushed tomatoes into a fine pulp by separating the juice from the solids.
Tomato concentration machine: Evaporates excess water from the tomato pulp to achieve a concentrated tomato paste.
Tomato packaging machine: Fills and seals the tomato products into various packaging formats, such as cans, bottles, or pouches.
Tomato sterilization machine: Heat-treats the packaged tomato products to extend shelf life and ensure food safety.
Tomato labeling and coding machine: Labels the packaged tomato products with relevant information, such as expiration date, batch number, and nutritional details.
Tomato storage and handling equipment: Includes tanks, conveyors, and other machinery for storing and transporting the tomato products within the processing facility.
It's important to note that the exact configuration and capacity of a tomato processing line can vary depending on the specific requirements and scale of the operation.


Shanghai beyond offers complete set of  tomato puree production machinery on turnkey basis to produce the following end products from tomatoes.

1. Tomato Puree from tomato processing plant
2. Tomato Paste from tomato Paste processing plant
3. Tomato Ketchup/Sauces from tomato ketchup puree plant
4. Tomato Juices from tomato juice processing plant

 

Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.

SALIENT FEATURES ARE:

• High yield up to 90% of juice
• Low energy cost.
• Low temperature evaporation resulting improved quality of products.
• User friendly.
• Semi-automatic as well as fully automatic system available.
• Both hot break and cold break systems available.

Raw material	Fresh tomato(about 4.5brix)
End product	Tomato paste (28~30brix)
Processing capacity	6 tons per hour based on fresh tomato
Daily Output	17~20 tons per day(24hours)
Packaging	Aspect drum(5~220L)
Total power	220KW
Steam Consumption	3.5-4.2 t/h
Water Consumption	15-20 t/h
Cooling circulating water consumption	180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC)

Installing and debugging a tomato sauce processing plant involves a series of detailed steps to ensure that the equipment operates efficiently, meets food safety standards, and produces high-quality tomato sauce. Here's an overview:

Installation Process

1. Site Preparation:•Select a clean, well-drained site with proper utilities (electricity, water, gas, waste disposal).•Prepare the foundation for heavy machinery, ensuring it's level and can bear the load.

2. Equipment Delivery and Assembly:•Receive delivery of all components including receiving tanks, washers, peelers, cookers, pulpers, sieves, fillers, packaging machines, and storage tanks.•Assemble modular parts according to manufacturer instructions and using appropriate lifting gear.

3. Raw Material Handling:•Install conveyor belts and elevators for transporting tomatoes from reception to washing stations.•Set up grading and sorting systems to remove bad or unripe fruit.

4. Cleaning and Sanitation Systems:•Integrate CIP (Clean-in-Place) systems for automatic cleaning of process lines.•Ensure there are adequate facilities for manual cleaning and sanitation.

5. Processing Equipment:•Position and install steam peeling equipment, pulping machines, and cooking kettles with heat exchangers and temperature control systems.•Connect pumps, valves, and pipes between stages to transfer product fluidly.

6. Quality Control Stations:•Establish quality control labs for pH, Brix, viscosity, and color measurement.•Implement inline sensors where possible for real-time monitoring.

7. Product Treatment and Formulation:•Set up blending tanks for adding seasonings, spices, and other ingredients.•Configure pasteurization and sterilization equipment as required by the recipe and regulations.

8. Packaging Line:•Align conveyor belts, filling machines, capping devices, labeling machines, and sealing apparatus.•Install checkweighers, metal detectors, and X-ray machines for quality assurance.

9. Automation and Controls:•Program PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) systems, and HMI (Human Machine Interface) panels to control and monitor the entire production process.•Configure alarms and interlocks for safety and efficiency.

Debugging and Testing

1. Electrical and Mechanical Checks:•Test all electrical connections, motors, and mechanical components for safety and functionality.•Calibrate instruments and sensors for accurate readings.

2. Process Validation:•Run tests on each piece of equipment independently to verify correct operation.•Conduct integrated runs through the entire line using water or simulated products before actual tomatoes.

3. Product Quality Assurance:•Analyze samples at various stages to confirm compliance with food safety standards and desired product attributes.•Optimize processing parameters based on test results.

4. Cleaning and Sanitization Verification:•Perform multiple CIP cycles and visually inspect cleaned surfaces to guarantee cleanliness.•Confirm sanitization levels through ATP swab testing or similar methods.

5. Line Efficiency Tests:•Measure cycle times, throughput rates, and reject rates to optimize the performance of the processing and packaging lines.

6. Alarms and Safety Interlocks:•Test all alarm systems and safety features to ensure they trigger appropriately in case of malfunctions or abnormalities.

7. Operator Training:•Train personnel on how to operate, maintain, and troubleshoot the new equipment.•Educate staff on hygiene protocols, GMP (Good Manufacturing Practices), and emergency procedures.

8. Documentation and Record Keeping:•Document every step of installation and debugging, noting any adjustments made.•Establish record keeping systems for traceability, maintenance logs, and regulatory compliance.

After thorough installation and debugging, the tomato sauce processing plant should undergo a trial run using actual raw materials under close supervision. This will allow for final adjustments before moving into full-scale production. Regular maintenance, system checks, and continuous improvement initiatives are essential to ensure ongoing success and adherence to industry standards.

The variety of products produced by tomato processing plants is very diverse, and the following is a complete list of products that tomato processing plants may produce:

1. Tomato sauce: Tomato sauce is one of the most common products in tomato processing plants. It is usually made from fresh or concentrated tomatoes and processed through processes such as boiling, peeling, seeding, and grinding. Tomato sauce can be used to make various seasonings, sauces, and foods.
2. Tomato concentrate: Tomato concentrate is a thick product made from concentrated tomatoes. It is usually used to make various seasonings, sauces, and canned foods.
3. Tomato juice: Tomato juice is a liquid product made from fresh tomatoes. It can be consumed alone or used to make seasonings, sauces, canned foods, and beverages.
4. Tomato powder: Tomato powder is a powdered product made by concentrating and drying tomatoes. It can be used as a seasoning, food additive, and food color enhancer.
5. Tomato slices: Tomato slices are products made by cutting fresh tomatoes into thin slices and drying or dehydrating them. It can be used to make salads, pizzas, bread, and canned foods.
6. Tomato sauce: Tomato sauce is a seasoning made by mixing tomato sauce with other seasonings. It can be used to season various dishes and foods.
7. Canned Tomatoes: Tomato processing plants can also produce various canned tomato products, such as whole tomato canned, tomato slice canned, tomato sauce canned, etc. These canned products can be stored for a long time and are convenient for consumers to use.

In addition, tomato processing plants can also produce other customized tomato products according to customer needs, such as tomato sauce, tomato sauce, tomato essence, etc. In short, tomato processing plants offer a wide variety of products that can meet the needs of different markets and customers.

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
 

Company Profile

 

 

 

 

Our Service

 

 

Trade shows

 

 

 

Certificate

 

 

 

Packaging & Shipping

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.