High Energy-Efficient 3 Section Milk Plate Pasteurizer New Condition Food Beverage Processing
The milk plate pasteurizer is a device used for heating and sterilizing milk. It adopts the principle of a plate heat exchanger, which passes milk through a series of thin plates and heats and cools them between the plates to achieve a suitable temperature to kill bacteria and extend the shelf life of milk.
The working principle of the milk plate pasteurization machine is as follows: Firstly, fresh milk is pumped into the equipment and heated through a thin plate in the heat exchanger using a heating medium (usually steam). This process will heat the milk to a certain temperature, usually between 60-85 degrees Celsius, for a certain period of time to ensure that all bacteria are completely eliminated.
Next, the heated milk enters the insulation section, and the temperature will remain stable for a certain period of time to ensure sufficient sterilization effect. Finally, the milk is quickly cooled to a low temperature to prevent further bacterial infections.
The milk plate pasteurization machine has the following advantages:
1. Efficient performance: Through heat exchange between thin plates, the equipment can quickly heat and cool milk, improving production efficiency.
2. Good sterilization effect: Appropriate temperature and time can completely kill bacteria in milk and extend its shelf life.
3. Compact equipment structure: The plate heat exchanger has a compact structure, occupies less space, and is easy to arrange.
4. Easy to operate: The equipment adopts an automated control system, which is easy to operate, use, and maintain.
It should be noted that when using a milk plate pasteurizer, the heating temperature and insulation time should be strictly controlled according to specific product requirements and hygiene standards to ensure product quality and safety. In addition, regular cleaning and maintenance of equipment is also crucial to prevent it from affecting the quality and hygiene level of milk.
(1) Application scope:wildly used in fresh milk ; milk/dairy beverage; juice ; tea ; alcohol ; Ice crea ect.Especially suitable for heat-sensitive liquid processing.
(2) Processing parameter:
Pasteurized milk: 5ºC(product inlet)→ 65ºC(homogenizing) →85ºC/95ºC(sterilizing)→15S(temperature holding)→5ºC(product outlet)
(3)Equipment description:
Full-automatic dual purpose plate pasteurization/ yogurt pasteurization system is mainly composed of multi-stages plate heat exchanger, balance tank, sanitary pump, hot water tank, auto-control valves, steam system, etc. The total power is 13k w, Max steam consumption quantity is 330kg/h.
(4)Equipment features:
• Full-automatic dual purpose plate pasteurization/ yogurt pasteurization system adopts the plate heat exchanger to do heating treatment on product, high heat exchange efficiency, the temperature difference between hot water and product is less than 1.0ºCduring heating, the milk is gently heated to keep it from browning, at the same time, the heat recovery efficiency can reach up to more than 90%, to greatly save energy consumption; All the key temperature points are using Proportional control valve, high auto level, automatic temperature control of degassing and yogurt fermentation, stable and reliable working, the pasteurization temperature can be within ±0.5ºC accuracy.
• On the basis of ensuring the high efficient heat recovery, it has also improved the processing technology by quickening the temperature rising speed of sterilizing and CIP stage, reducing the processing preparation time, and thus improved working efficiency.
•Self equipped CIP system, the Acid and alkaline liquid can be added automatically and proceed CIP cleaning process under the CIP program modular control, to ensure the cleaning efficiency and security.
•Equipped with PLC full automatic control system, temperature recorder, to realize the accurate recording and management of temperature.
(5)Control type:
Full-automatic control(PLC with touch screen)
Semi-automatic control with PID Control
(6)standard attachments:
A.Plate heat exchanger ;
B.Material-balance bucket ;
C.Hot water-balance drum ;
D.Hot water pump ;
E.Product pump ;
F.Steam & water mixer ;
G.Electricity box ;
H.Stainless steel pipes and valves etc.
I. PLC and color touch screen ;
(7)Production capacity: 500L-20T/H
The mechanical attachments ;size and processing capacity are available and designed based on our customers' requirements.
(8)Technical parameters
| Model |
Process capacity |
Heat exchanging area(m²) |
Power (Kw) |
Steam cost(kg/h) |
External diamension (mm) |
Total weight of machine(kg) |
| BR16-3-0.5 |
0.5 |
5 |
5.2 |
52 |
1200*1200*1500 |
790 |
| BR16-3-1 |
1 |
8 |
5.2 |
60 |
1500*1500*1800 |
880 |
| BR16-3-2 |
2T/H |
13 |
6 |
104 |
1800*2000*1800 |
980 |
| BR16-3-3 |
3T/H |
20 |
6 |
156 |
2000*2000*2200 |
1080 |
| BR16-3-4-5 |
4-5T/H |
30-45 |
8 |
260 |
2250*2000*2200 |
1250 |
| BR16-3-6-8 |
6-8T/H |
35-50 |
8 |
400 |
2250*2000*2200 |
1250 |
| BR16-3-10 |
10T/H |
60 |
11 |
520 |
2800*2000*2200 |
1650 |
| BR16-3-15 |
15T/H |
75 |
15 |
780 |
3000*2200*2200 |
2150 |
| BR16-3-20 |
20T/H |
80 |
18 |
945 |
3300*2200*2200 |
2350 |
Installing and debugging a Milk Plate Pasteurizer involves several steps to ensure that the equipment operates safely and efficiently.
Here's a general guideline on how to install and debug a milk plate pasteurizer:Installation:
1.
Site Preparation: Choose a location that is clean, dry, and has proper ventilation. Ensure there is enough space for maintenance and cleaning around the equipment.
2.
Utilities Connection: Connect the pasteurizer to its required utilities which typically include water supply, drainage, steam or hot water for heating, cooling water, and electricity. Make sure all connections are secure and leak-proof.
3.
Leveling: Place the pasteurizer on a level surface and adjust it if necessary to ensure stability.
4.
Piping and Tubing: Install the necessary pipes and tubes for the milk flow, heating medium, and cooling medium according to the manufacturer's specifications.
5.
Electrical Connections: Connect the electrical components following the manufacturer's instructions and local electrical codes. This may include connecting control panels, sensors, and motors.
6.
Sanitary Fittings: Make sure all fittings and connections are sanitary grade to prevent contamination of the milk.
Debugging:
1.
Check All Connections: Before starting the pasteurizer, check all connections again for any leaks or loose fittings.
2.
System Check: Run a system check to ensure that all components are functioning properly. This includes checking the temperature controls, pressure gauges, and flow meters.
3.
Run Water Through System: Before processing milk, run water through the system to check for any leaks and to flush out any debris.
4.
Temperature Calibration: Calibrate the temperature controllers to ensure accurate temperature readings during the pasteurization process.
5.
Test Run with Milk: Conduct a test run using a small batch of milk to check the pasteurization effectiveness and to make sure there are no issues with the system.
6.
CIP (Clean-In-Place) System: If your pasteurizer comes with a CIP system, ensure it is working correctly by running a cleaning cycle.
7.
Documentation and Training: Document all installation and debugging procedures for future reference. Train the operators on how to use the equipment safely and effectively.
In order to provide you with a customized solution for the Milk Plate Pasteurizer, this will cover the key characteristics of the equipment, design parameters, material selection, and details on how to customize the equipment according to your specific needs.
Customizing a Milk Plate Pasteurizer requires careful planning of multiple key processes to ensure efficient sterilization while preserving the original quality of milk. The core elements include matching processing capabilities, precise temperature control design, material selection and hygiene design, strengthened safety monitoring, emphasis on energy efficiency and environmental protection, as well as modularity and scalability of equipment, while also considering specific requirements such as special certifications and installation space limitations.
Next, please take action according to the following steps:
1.
Clear requirements: Determine the hourly processing capacity, sterilization temperature and time requirements, as well as any specific regulatory compliance or market access standards.
2.
Consult us: Provide your specific requirements to obtain a preliminary design proposal and quotation.
3.
Evaluation and comparison: Compare different solutions and make trade-offs in terms of sterilization efficiency, equipment materials, automation level, energy consumption, and after-sales service.
4.
On site inspection and discussion: If possible, inspect our production base and discuss customization details face-to-face to ensure that the equipment can be perfectly integrated into your production line.
5.
Final decision and order placement: After comprehensive evaluation, select the most suitable solution for your needs, sign the contract, and follow up on production progress.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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