Fruit processing line high speed pulping making machine

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Voltage: 220V
• Power: 1.5KW
• Customized: Customized
• Material: SUS304/SUS316L
• Name: pulping making machine
• Process material: Fresh fruit
• Final product: Fruit pulp
• Control type: full automatic
• Transport Package: Standard Export Package, Wood Crates Package
• Specification: 2TPH-10TPH
• Trademark: BEYOND
• Origin: Shanghai, China
• HS Code: 8438200000
• Production Capacity: 300 Sets Per Year

Product Description

Fruit processing line high speed pulping making machine

Double stage pulping machine description:

Characteristics

1. Fruit pulp and residue separate automatically;

2. Can be mounted in a processing line, and also can perform the production by own.

3. All the material where contact with the product is made of high quality stainless steel which are in standard of food requirement,

4. Easy to clean and disassemble and assembly


 

Fruit pulping machine, also known as fruit puree machine, is a device used to make fruit mash or fruit puree. It is widely used in the food processing industry, especially in fields such as juice, jam, wine, and seasoning.

The main working principle of a fruit masher is to cut, peel, and pit fruits before crushing, stirring, and filtering them through high-speed rotating blades and screens, making the fruit flesh into a delicate fruit mash. Specifically, the workflow of the fruit masher includes the following steps:
Feeding and cutting: Put the pre processed fruits into the hopper of the fruit masher and continuously feed them through the feeding device. At the same time, the blade rotates at high speed while cutting the fruit, breaking it down into smaller particles.

Grinding: Fruit particles enter the machine and are further crushed, stirred, and ground through the friction and impact of high-speed rotating blades and screens, resulting in the flesh of the fruit becoming small particles or mashes.
Filtration: After the fruit mash is ground, it is filtered through a sieve to remove impurities such as solid particles, skin residue, and seeds from the juice, while retaining the delicate fruit mash.
Collection and packaging: After being filtered, the fruit paste flows out through a pipeline or discharge port and enters the collection container. Then package as needed for storage and sales.

The characteristics of the fruit masher include:
Efficient and fast: The fruit mashing machine adopts high-speed rotating blades and screens, which can quickly crush fruits into fruit mashes and improve production efficiency.
Simple operation: Fruit mashing machines usually have a simple operating interface and control system, which is easy to operate and control operating parameters, reducing the threshold for use.
Good regulation performance: The fruit masher can be adjusted according to the characteristics and needs of different fruits, such as adjusting the thickness of the sieve, adjusting the speed of the blades, etc.
Durable and sturdy structure: Fruit mashing machines are usually made of corrosion-resistant materials such as stainless steel, with strong structural stability and durability, making them easy to clean and maintain.

By using a fruit mashing machine to make fruit mash, the aroma, taste, and nutrition of the fruit can be fully preserved, making the fruit mash more delicate and taste better. The fruit mashing machine plays an important role in the preparation process of fruit mash and is also one of the indispensable equipment in the food processing industry.

 

Usage: This machine can be used to pulp on the following fruits;

Stone fruits after the stonehas been removed, such as mango, peach, apricot, date;
Also used for the baccas(Chinese goose beery and strawberry);

Kernel fruits after been cookedand softened(such as apple,pear,pumpkin)

Characteristics:
The double stage pulping machine adopts two stages pulping toenhance the quality of the fruit pulp, to   make it even thinner and separate the dreg with fruit in further.
fruit pulp and the dregseparate automatically;
can be mounted in a processing line, and also can perform the production by own.

All the material where contact with the product is made of high quality stainless steel which are in standard of food requirements.

Easy to clean and disassemble and assemble.

 

Technical parameter:

 

 

Model	Description	External dimension(mm) L*W*H	Suggested capacity	Suggested power
			capacity and power varies as to different fruits
SDJ-2	All made of sus304 stainless steel, rotating 960RPM-1350RPM	1170*950*1250	≤2(T/H)	7.5
SDJ-5		1760*1350*1500	3~5(T/H)	18.5
SDJ-10		1950*1550*1880	6~10(T/H)	30
SDJ-15		2150*1550*1880	11~15(T/H)	37

When considering a customized solution for a fruit pulping machine, several factors must be taken into account to ensure that the equipment meets specific production needs and operational requirements. Here's a detailed breakdown of the customization process:

 

1. Understanding Production Requirements

 

The first step in customizing a fruit pulping machine is to clearly define the production requirements. This includes understanding:

 

Type of Fruits: Different fruits may require different processing techniques. For instance, mangoes and strawberries have varying textures and consistencies that affect how they should be pulped.

Desired Output: Determine the volume of pulp needed per hour or day, which will influence the size and capacity of the machine.

End Product Specifications: Knowing whether the pulp will be used for smoothies, jams, or other products can dictate specific features such as texture and consistency.

 

2. Selecting Machine Features

 

Once production requirements are established, the next step involves selecting features that align with those needs:

 

Adjustable Settings: Customizable settings allow operators to modify parameters such as speed and pressure based on the type of fruit being processed.

Detachable Components: Machines designed with detachable parts facilitate easier cleaning and maintenance, which is crucial for food safety.

Ergonomic Design: A user-friendly interface ensures that operators can efficiently manage the machine without extensive training.

 

3. Material Considerations

 

Choosing appropriate materials for construction is vital for durability and hygiene:

 

Stainless Steel Construction: This material is preferred due to its resistance to corrosion and ease of cleaning, making it ideal for food processing environments.

Food-Safe Coatings: Any additional coatings should comply with food safety standards to prevent contamination.

 

4. Integration with Existing Systems

 

For businesses already operating with certain machinery, ensuring compatibility with existing systems is essential:

 

Modular Design: A modular approach allows new machines to integrate seamlessly into current production lines without requiring extensive modifications.

Automation Capabilities: Incorporating automation can enhance efficiency by reducing manual labor while maintaining consistent quality.

 

5. Testing and Validation

 

Before finalizing any customizations, it's important to conduct thorough testing:

 

Pilot Runs: Performing pilot runs with various fruits helps validate that the customized machine meets all operational expectations.

Quality Control Checks: Implementing quality control measures during testing ensures that the output meets required standards.

 

6. Ongoing Support and Maintenance

 

Finally, establishing a plan for ongoing support is crucial:

 

Training Programs: Providing training for staff on how to operate and maintain the customized machine effectively can enhance productivity.

Maintenance Contracts: Setting up maintenance agreements ensures that any issues are promptly addressed, minimizing downtime.

 

By following these steps, we can develop a tailored solution for our customer fruit pulping needs that enhances efficiency, maintains product quality, and supports long-term operational goals.
 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

 

 

 

Our Service

 

 

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Packaging & Shipping

 

 

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.