| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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New Dates Paste Processing Filling Line Jam Production Machine Manufacturing Plants
The Date Jam production line mainly refers to a series of equipment and processes used to process and produce jujube (also known as sea jujube) jam.
This process typically includes the following key steps:
Raw material reception and pre-treatment: Jujubes first need to be screened to remove impurities such as soil, leaves, branches, etc Cleaning: Use water flow to clean the dates, ensuring a clean surface Denucleation: Removing the hard core of dates through mechanical Denucleation equipment Cooking and Softening: • Put the cleaned dates into a large boiling pot, add an appropriate amount of water and sugar (or other sweeteners), and sometimes add lemon juice to enhance flavor and help prevent spoilage Heat and boil, continuously stir during the process to soften the dates and fully absorb sugar Crushing and Mixing: The softened dates are crushed into mud using a crusher or mixer to achieve the desired texture If a more delicate jam is needed, it may also be necessary to filter through a fine mesh to remove fibers or incompletely broken particles.
• Concentration and Sterilization: The crushed jam is heated in a concentration tank to evaporate excess water and achieve the desired concentration In order to extend the shelf life, the concentrated jam will undergo high-temperature instant sterilization (HTST) or commercial aseptic treatment.
• Filling and sealing: The sterilized jam is filled into pre prepared glass bottles or plastic containers through automated filling lines Immediately seal after filling, which can be done by rotating, pressing, or heat sealing to ensure sealing.
• Cooling and Packaging: • Products that are filled and sealed require rapid cooling to reduce the risk of bacterial growth and facilitate subsequent labeling and packaging Finally, the product undergoes quality inspection and undergoes final packaging, ready for market sale.
Ensuring food safety and hygiene is crucial throughout the entire production process, therefore production lines typically need to comply with international or local food safety standards. In addition, the application of automation and intelligent technology can improve production efficiency, reduce manual intervention, and ensure product quality and consistency.
Descriptions of date juice production line
Jujube processing plant
Jujube processing plant mainly includes cleaning and impurity removal, air drying, sorting, coring, cutting, refining, packaging and other processes.
How to make jujube paste?
1. We pour the dates into the bubble washing machine for cleaning
2. The cleaned jujube passes through the impurity cleaning machine to remove the impurities such as branches and leaves in the raw materials.
3. The removed date enters the air knife air drying conveyor belt for air drying treatment.
4. The air drying date enters the size classifier for classification.
5. After eliminating the unqualified date, sort the qualified date into the pitting machine for date pitting.
6. Put the dented dates into the cutting machine and cut the dates into small grains for use.
7. Put the diced dates into the juicer and grind them. You can also add condiments and coconut oil as needed.
8. Pack final date labels, bottles or bags, etc. according to your requirements.
Photos of date juice production line
The technical highlights of the jujube processing line mainly include the following aspects:
1. High degree of automation: The modern jujube processing production line integrates equipment such as automatic air sorting and impurity removal machine, classifier, cleaning machine, automatic pulse dryer, cooling and selection sterilization machine, and automatic packaging machine, greatly improving production efficiency, reducing manual intervention, and ensuring the continuity and standardization of the processing process.
2. Excellent quality control: Through precise grading technology and advanced drying technology, such as automated pulse dryer, the drying degree and color of red dates can be better controlled, maintaining the nutritional content and taste of red dates, while reducing damage rates, ensuring stable and excellent product quality.
3. Energy saving and efficiency: New jujube drying machines such as the Jieneng New Era series adopt more energy-efficient drying technology, which can significantly reduce energy consumption compared to traditional drying methods and meet the standards of green production.
4. Health and safety: The cooling and selected sterilization machine equipped in the production line can effectively kill microorganisms, ensure food safety, and comply with national and international hygiene standards.
5. Diversified processing capabilities: In addition to basic dry processing, modern technology also supports deep processing of red dates, such as producing diversified products such as red date drinks and red date chips, expanding the market application scope of red dates.
6. Technological innovation: Continuously introducing new drying technologies, such as freeze-drying, microwave drying, far-infrared drying, and solar drying, not only improves drying efficiency, but also better preserves the original flavor and nutritional value of red dates.
7. Flexibility and Customizability: Modern jujube processing lines can be flexibly configured according to the needs of different manufacturers, achieving various production modes from rough processing to deep processing, meeting the needs of different markets and consumers.
In summary, the technological highlights of the jujube processing line lie in high automation, high efficiency and energy conservation, quality assurance, health and safety, product diversity, and continuous technological innovation, all of which have promoted the modernization process of the jujube processing industry.
| Raw material | Fresh date |
| End product | Transparent juice, cloudy juice, NFC and concentrated juice, cider and cider vinegar etc. |
| Processing capacity | 5T/H |
| Output percentage | 60-75% |
| Solid content in NFC | 10-12brix |
| Concentrated juice content | 65-72brix |
| End package | Aseptic bag/gable top box/PET bottle |
| No. | Flow No. | Name | Size | Main technical parameter |
| 1 | the first stage for concentrated dates syrup(A,B,D,E system) | |||
| 2 | Washing & Pulping system | |||
| 3 | A-1 | Bubble spraying washing machine | 500kg/H | SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm |
| 4 | A-2 | Slope type spiral precooking machine | 500kg/H | SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry date |
| 5 | Temperature control system | Spirax Sarce pressure reducing trap valve | ||
| 6 | Flowmeter | 2T/H | SUS304, pointer-type | |
| 7 | A-3 | Stone washer | 2T/H | SUS304 support, with ABB motor |
| 8 | A-4 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
| 9 | A-5 | Single stage pulping machine | 2T/H | SUS304, rotary speed 960rpm,screen hole diameter 1.0mm, |
| 10 | A-6 | Buffer tank | 300L | SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material |
| 11 | A-7 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation |
| 12 | A-8 | Tubular cooler | 2T/H | SUS304, tubular type, tower water cooling |
| 13 | A-8 | Pulping platform | carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm | |
| 15 | B | Filteration and clarification system | ||
| 16 | B-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 17 | B-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 18 | B-3 | Decanter | 2T/H | Counter-current type, drum max speed:3600 r/min |
| 19 | B-4 | Receiving vat | 500L | SUS304, single layer, CIP spraying ball, adjustable legs |
| 20 | B-5 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 21 | B-6 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 22 | B-7 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
| 23 | B-8 | Inorganic membrane Micro filter | 1T/H | SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump |
| 25 | C | Concentrate system | ||
| 26 | C-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 27 | C-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal |
| 28 | C-3 | Double effect falling film concentrator | 1.5T/H | Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream |
| 29 | C-4 | Tubular cooler | 0.5T/H | SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time |
| 30 | C-5 | Storage tank | 2000L | SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom |
| 31 | C-6 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion |
| 33 | D | CIP UNIT | ||
| 34 | D | Semi-automatic CIP system | 3×1T | Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. |
| 37 | the second stage(dates clear juice system) | |||
| 38 | E. Filteration and clarification system | |||
| 39 | E-1-2,3 | Enzyme tank for clear juice | 2000L | SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 40 | E-4 | Enzyme Circulation tank | V=5000L | SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder |
| 41 | E-5 | The cleaning tank | V=5000L | SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder |
| 42 | E-6 | Membrane filtration unit | 1T/H | SUS304, aperture: 0.01 μ m; with cleaning device, automatic control |
| 43 | E-7 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottom |
| 44 | E-8 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal |
| 45 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal |
| 47 | F . Dates clear juice: decoloration unit | |||
| 48 | F-1 | Resin decolorizing tank | SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin | |
| 49 | F-2 | Resin regeneration tank | 2000L | SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter |
| 50 | F-3 | Acid tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
| 51 | F-4 | Alkali tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter |
| 52 | F-5 | Centrifugal pump | 10T/H | SUS316L, lift 36m, machinery seal |
| 53 | F-6 | Operating platform | SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm | |
| 54 | F-7 | Twin piping filter | 2T/H | SUS304 stainless steel, duplex type, Stainless Steal Filter 200 Mesh |
| 58 | G | date vinegar fermetation system | ||
| 59 | G-1 | Plate sterilizer | 1T/H | Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system |
| 60 | G-2 | Dates alcohol fermentation tank | 8000L | SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union. |
| 61 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
| 62 | G-3 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
| 63 | G-4 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M² |
| 64 | G-5 | Date vinegar fermentation tank | 8000L | SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union |
| 65 | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | |
| 66 | PH-instrument | 4-20mA signal output | ||
| 67 | Dissolved oxygen detector | 4-20mA signal output | ||
| 68 | G-6 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor |
| 69 | G-7 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M² |
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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