2T/H UHT Milk Processing Line
UHT Milk Equipment Description
A 2T/H (i.e. processing 2 tons per hour) UHT milk processing production line refers to the production line designed with the ability to be built on ultra-high temperature sterilization (UHT) technology, processing 2000 kilograms of milk per hour to achieve long-term storage of milk without the need for refrigeration. UHT treatment is a food sterilization technique that involves heating milk to at least 135 ° C and holding it for a few seconds, followed by rapid cooling to eliminate bacteria and enzymes in the milk, ensuring commercial sterility and extending shelf life, typically up to several months without the need for refrigeration.
This type of production line usually includes the following key links:
1. Pre processing: Firstly, the raw milk will undergo steps such as filtration and purification to remove impurities, which may also include standardization processes to adjust the fat content to meet different product specifications.
2. Heat exchange: Milk is sent to a heat exchanger for preheating, which helps save energy because the preheated milk requires less energy to reach the UHT temperature.
3. UHT sterilization: In the core part, milk is heated to ultra-high temperature (usually 135 ° C~150 ° C) in a very short period of time and maintained for a sufficient time (usually a few seconds) to kill all microorganisms.
4. Aseptic filling: The sterilized milk must be immediately filled into sterile packaging in a sterile environment to prevent further contamination. This process is also completed under sterile conditions to ensure the sterile sealing of the product.
5. Cooling: The filled milk product will be quickly cooled for storage and transportation.
6. Quality control and testing: There will be multiple quality monitoring points throughout the entire process to ensure that the product meets food safety standards.
7. Packaging and palletizing: The cooled finished products are packaged and palletized using automated equipment for preparation for shipment.
UHT (Ultra High Temperature Instantaneous) milk processing production line is an advanced milk processing technology that sterilizes milk by heating it to extremely high temperatures in a very short time, thereby extending the shelf life of milk without the need for preservatives.
This technology has multiple technological highlights, ensuring the quality, safety, and nutritional value of milk:
1. Ultra high temperature instantaneous sterilization: The core of UHT treatment lies in its fast and efficient sterilization process. Usually, milk is heated to 135-150 ° C and held for a few seconds. This process effectively kills bacteria, molds, and spores in milk, including those that cause milk spoilage, while also maximizing the preservation of milk's natural flavor and nutrients.
2. Aseptic packaging: Milk treated with UHT must be immediately filled and sealed in a sterile environment to prevent external microbial contamination. This aseptic packaging technology is an important component of UHT milk production lines, ensuring that products can have a shelf life of several months even without refrigeration.
3. Efficient and energy-saving: Modern UHT treatment lines adopt advanced heat exchange systems and precise temperature control technology, which can reduce energy consumption while ensuring sterilization effectiveness. This not only reduces production costs, but also contributes to environmental protection.
4. Automation and Intelligence: The UHT milk production line is highly automated, from raw material reception, pretreatment, sterilization, cooling to sterile packaging. The entire process is managed through a computer control system, reducing manual intervention and improving production efficiency and safety. The intelligent monitoring system can monitor production parameters in real time, adjust them in a timely manner, and ensure the consistency of product quality.
5. Flexibility and Scalability: UHT production lines are designed with flexibility and can be adjusted or expanded according to different production scales and product requirements. Both small dairy companies and large multinational corporations can find suitable solutions.
6. Maintaining nutrition and taste: Despite undergoing high-temperature treatment, the carefully designed UHT process can maximize the retention of nutrients such as protein, vitamins, and minerals in milk, while maintaining the original fresh taste and flavor of milk.
In summary, UHT milk processing technology has become an indispensable part of modern dairy industry due to its efficient sterilization ability, sterile packaging, energy-saving characteristics, high automation, and careful maintenance of product quality.
| Equipment list of milk processing line |
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| No. |
Name |
Size |
Main technology parameter |
Unit |
Qty |
| 1 |
Milk Receive/storage and cream separetor unit |
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| 2 |
Electron pound scale |
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Maximum weighing 500KG |
set |
1 |
| 3 |
Milk weighing tank |
350L |
SUS304, single layer, product feeded in through 40 mesh filter net, CIP cleaning ball |
set |
1 |
| 4 |
Milk acceptor |
500L |
SUS304, single layer, CIP cleaning ball |
set |
1 |
| 5 |
Milk pump |
5T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
set |
1 |
| 6 |
Twin piping filter |
5T/H |
SUS304, two pipe, stainless steal filter element 100 mesh |
set |
1 |
| 7 |
Dish separator |
5T/H |
Auto residue discharge |
set |
1 |
| 8 |
Chiling tank |
5000L |
SUS304, alveolate jacket, attached with compressor |
set |
4 |
| 9 |
Milk pump |
5T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
set |
1 |
| 10 |
Preparing unit |
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| 11 |
Blending tank |
2500L |
SUS304, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
set |
2 |
| 12 |
Milk pump |
5T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
set |
2 |
| 13 |
Mini set of plate-type heat exchanger |
5T/H |
SUS304, two stages |
set |
1 |
| 14 |
High speed emulsification tank |
600L |
SUS304, heat insulated, bottom high speed emulsifier, digital readout thermometer, supporters with adjustable feet |
set |
1 |
| 15 |
Milk pump |
5T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
set |
1 |
| 16 |
Twin piping filter |
5T/H |
SUS304, two pipe, stainless steal filter element 100 mesh |
set |
1 |
| 17 |
Sterilizing, homogenizing unit |
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| 18 |
UHT sterilizer |
2T/H |
Tub-type, sterilzing temperature 137C, holding time 4s, full automatic control |
set |
1 |
| 19 |
High pressure homogenizer |
2T/H |
40MPa, (starting box included) |
set |
1 |
| 20 |
Temperature holding |
2T/H |
SUS304, holding 300s |
set |
1 |
| 21 |
Distributing plate |
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SUS304, 3 holes |
set |
1 |
| 22 |
Cheese/butter processing unit |
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| 23 |
Bufferying tank |
2500L |
SUS304, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
set |
1 |
| 24 |
Milk pump |
5T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
set |
1 |
| 25 |
Cream seperator |
1T/H |
|
set |
1 |
| 26 |
Bufferying container |
200L |
SUS304, with cover |
set |
2 |
| 27 |
Milk pump |
3T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
set |
2 |
| 28 |
Butter-churner |
150L |
SUS304, stepless timing |
set |
1 |
| 29 |
Cheese vat |
1500L |
SUS304, with heating jacket and insising device |
set |
1 |
| 30 |
Cheese presser |
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SUS304, 6 heads |
set |
1 |
| 31 |
Mould |
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SUS304, 10L, with cover |
set |
30 |
| 32 |
Yogurt fermentation unit |
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| 33 |
Fermentation tank |
2500L |
SUS304, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
set |
3 |
| 34 |
Rotary pump |
10T/H |
SUS304, hard alloy mechanical seal, manual stepless shift |
set |
1 |
| 35 |
Plate cooler |
10T/H |
SUS304, single stage, milk discharge at 4C |
set |
1 |
| 36 |
Rotary pump |
1T/H |
SUS304, hard alloy mechanical seal, manual stepless shift |
set |
1 |
| 37 |
Filling unit |
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| 38 |
Higher position tank |
1000L |
SUS304, heat insulated, top off-center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
set |
1 |
| 39 |
Pasteurized milk filling machine |
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set |
1 |
| 40 |
Yogurt filling machine |
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set |
1 |
| 41 |
CIP system |
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| 42 |
Semi-auto CIP system |
4× 1T |
Outer coat of SUS304, inner shell of SUS316L, single cleaning way, concentrated acid/alkali tank adding system based on US technology, 100L× 2 acid/alkali concentrate tanks |
set |
1 |
| 43 |
CIP return pump |
20T/H |
SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
set |
4 |
| 44 |
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Installation part |
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Ultra high temperature sterilization (UHT) milk production line is one of the most important technologies in modern dairy industry, which can ensure that milk is stored for a long time at room temperature. The following are some practical application cases that demonstrate how enterprises of different scales use UHT milk production lines.
Case 1: A large dairy enterprise - a dairy group:
• Company Name: A Dairy Group
Product type: UHT milk, UHT milk beverage
• Production scale: Large scale
Production line features:
• Automation level: Highly automated, using advanced automation control systems and robot technology.
Equipment selection: high-end dairy equipment.
• Process flow:
• Raw milk receiving and inspection: Automatic sampling system and online detection equipment ensure the quality of raw milk.
• Preprocessing:
• Filtration and Purification: Automatic filtration system to remove large particle impurities.
Standardization: Automatically adjust fat and protein content.
Homogenization: High pressure homogenizer ensures even distribution of fat.
UHT sterilization: using ultra-high temperature instantaneous sterilization technology, the temperature reaches 135-140 ° C, and the sterilization time is 4 seconds.
Cooling: A rapid cooling system that quickly cools sterilized milk to a temperature suitable for filling.
• Filling: Aseptic filling line ensures that products are filled under sterile conditions.
• Packaging: The automatic palletizing system stacks the packaged products and prepares them for transportation.
Storage and transportation: Large refrigerated warehouses and refrigerated trucks equipped with temperature monitoring systems.
Success factors:
Quality Management: Strict ISO 9001 and HACCP quality management systems.
Technological innovation: Continuously invest in research and development, introduce and apply the latest technologies.
Market response: Quickly respond to market demand and launch diversified products.
Supply chain management: Optimize supply chain management to ensure raw material quality and stable supply.
Case 2: Medium sized dairy enterprises:
• Company name: A dairy company
Product type: UHT milk, UHT milk beverage
• Production scale: Medium sized
Production line features:
• Level of automation: Moderate automation, with some steps being manually operated.
Equipment selection: Combining domestic and imported equipment.
• Process flow:
• Raw milk receiving and inspection: semi-automatic sampling system and laboratory testing.
• Preprocessing:
Filtering and Purification: A filtering system that combines manual and automatic functions.
Standardization: a combination of manual and automatic fat and protein adjustment systems.
Homogenization: High pressure homogenizer ensures even distribution of fat.
UHT sterilization: using ultra-high temperature instantaneous sterilization technology, the temperature reaches 135-140 ° C, and the sterilization time is 4 seconds.
Cooling: A rapid cooling system that quickly cools sterilized milk to a temperature suitable for filling.
• Filling: Aseptic filling line ensures that products are filled under sterile conditions.
• Packaging: A semi-automatic palletizing system that stacks packaged products and prepares them for transportation.
Storage and transportation: Medium sized refrigerated warehouses and refrigerated trucks equipped with temperature monitoring systems.
Success factors:
Regional advantage: Utilize local high-quality milk sources to ensure product quality.
Brand building: Emphasize brand building and market promotion to enhance brand image.
Supply chain management: Optimize supply chain management, reduce costs, and improve efficiency.
Case 3: Small Dairy Enterprise - Local Dairy Processing Plant Background:
• Company Name: Local Dairy Processing Plant
• Product type: UHT milk
• Production scale: Small scale
Production line features:
• Degree of automation: Low degree of automation, mainly relying on manual operation.
Equipment selection: Domestic economical equipment.
• Process flow:
• Raw milk receiving and inspection: manual sampling and laboratory testing.
• Preprocessing:
• Filtration and Purification: Manual filtration system to remove large particle impurities.
Standardization: Manually adjust fat and protein content.
Homogenization: A manually operated homogenizer ensures even distribution of fat.
UHT sterilization: using ultra-high temperature instantaneous sterilization technology, the temperature reaches 135-140 ° C, and the sterilization time is 4 seconds.
Cooling: A manually operated cooling system that rapidly cools sterilized milk to a temperature suitable for filling.
• Filling: Manual filling system ensures that the product is filled under sterile conditions.
• Packaging: Manual palletizing system to stack packaged products and prepare them for transportation.
Storage and transportation: Small refrigerated warehouses and refrigerated trucks equipped with basic temperature monitoring systems.
Success factors:
Community support: Relying on the support of the local community to establish stable sales channels.
Product quality: Focus on product quality and win the trust of consumers.
Flexibility: Flexibly adjust production plans to meet market demand.
Case 4: Innovative Dairy Enterprise - Organic Dairy Company Background:
• Company name: Organic Dairy Company
• Product type: Organic UHT milk
• Production scale: Medium sized
Production line features:
• Level of automation: Moderate automation, with some steps being manually operated.
Equipment selection: Combining imported and domestic equipment.
• Process flow:
• Raw milk receiving and inspection: automatic sampling system and organic certified laboratory testing.
• Preprocessing:
• Filtration and Purification: Automatic filtration system to remove large particle impurities.
Standardization: Automatically adjust fat and protein content.
Homogenization: High pressure homogenizer ensures even distribution of fat.
UHT sterilization: using ultra-high temperature instantaneous sterilization technology, the temperature reaches 135-140 ° C, and the sterilization time is 4 seconds.
Cooling: A rapid cooling system that quickly cools sterilized milk to a temperature suitable for filling.
• Filling: Aseptic filling line ensures that products are filled under sterile conditions.
• Packaging: The automatic palletizing system stacks the packaged products and prepares them for transportation.
Storage and transportation: Medium sized refrigerated warehouses and refrigerated trucks equipped with temperature monitoring systems.
Success factors:
Organic certification: Obtaining organic certification enhances the added value of products.
Market positioning: Accurately target consumers and carry out effective market promotion.
Supply chain management: Optimize raw material procurement and production processes to ensure product quality and stable supply.
These cases demonstrate how enterprises of different sizes and types can utilize UHT milk production lines to ensure product quality and market competitiveness.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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