| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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New Stainless Steel Biological Fermentation Tank with Mechanical Stirring Food Beverage Processing Dairy Factory New Motor Pump
Fermentation tank, also known as fermentation tank or bioreactor, is a type of container equipment widely used in industries such as brewing (such as beer, wine), food processing, biotechnology, pharmaceuticals, and chemical industry. Its main function is to support the growth and metabolic processes of microorganisms (such as yeast, bacteria) or cells (such as animal cells, plant cells) under controlled conditions, in order to produce specific products such as alcohol, enzymes, antibiotics, biofuels, vaccines, etc.
The design of a fermentation tank usually includes the following key parts:
1. Tank body: Provides a closed environment, with sizes ranging from a few liters to thousands of cubic meters, typically made of stainless steel to ensure sterility and corrosion resistance.
2. Stirring system: used to mix materials inside the tank, ensuring uniform distribution of nutrients, oxygen (or carbon dioxide), and promoting microbial growth and product formation. There are various designs for mixers, including turbine and paddle types.
3. Temperature control system: Maintaining an appropriate fermentation temperature is crucial for the activity of microorganisms. This is usually achieved through jacket heating or cooling coils and temperature control systems.
4. Ventilation and defoaming system: For aerobic fermentation processes, provide sterile air or oxygen and effectively eliminate the generated carbon dioxide and other gases. At the same time, reduce foam in the fermentation process through defoamer or specially designed defoamer.
5. Sensors and control systems: Monitor and control various parameters during the fermentation process, such as pH value, dissolved oxygen (DO), temperature, pressure, etc., to ensure that the fermentation conditions are stable in the optimal state.
6. Sampling and feeding ports: facilitate sampling and analysis during the fermentation process, as well as adding nutrients, acid-base adjustment solutions, etc. as needed.
7. Sterilization and cleaning system: Thoroughly sterilize and clean the fermentation tank before and after each use to prevent contamination and maintain consistency between batches. Modern fermentation technology is highly automated, and the fermentation tank is integrated with advanced monitoring and data acquisition systems, which can remotely monitor and manage the fermentation process, improve efficiency and product quality.
Tank configuration : Stainless steel SUS316/SUS304;<o:p>
Jacket temperature control, optimized diversion design;<o:p>
Interior surface polishing ,Ra≤0.6μm; exterior surface polishing or matte treatment;<o:p>
Wide visual angle long-bar sight glass, PH electrode ,DO electrode, temperature electrode with complete connections;
The tank cover is equipped with the flame inoculation port and standby feeding port.
Stirring system
Top mechanical stirring system , aseptic mechanical seal system , DC stirring motor or AC motor;
Standard configuration 2-layer flat vane , first-class high-efficiency defoaming vane , bending vane and axial flow vane are optional;
Speed control available , digital setting of rotation speed control.
Structure mode
Floor type framework , space saving , convenient operation.
Ventilating system
Deep ventilating ,full stainless steel pipe;
Glass rotor flowmeter display , pressure gauge display , manual valve flow adjustment;
Equipped with German Sartorius high-efficiency bacteria removing filter of stainless shell with a precision of 0.01μm;
External compressed air is required , equipped with high quality water removing pressure stabilizer for continuous and stable air supply;
The mass flow controller is optional to automatically control air flow.
Tank pressure control
The top exhaust port is equipped with the pointer pressure gauge to display the tank pressure.The stainless steel valve adopts manual control.
The optional imported pressure transmitter and automatic control valve realize automatic control of tank pressure
Temperature control
Online inspection , digital setting , free switching between automatic and manual control;
Pt-100 temperature probe;
Electric heating temperature control and external cooling water for automatic temperature control.
PH control
Online inspection , 2-way peristaltic pump automatic incremental feeding of acid or alkali solution for adjustment;
Imported PH electrode realizes high temperature steam disinfection.
Dissolved oxygen(DO)
Online inspection , with a range of 0-100% or 0-200%;
Imported DO electrode realizes high temperature steam disinfection;
Optional , linked control with rotation speed and ventilation.
Feeding control
Standard configuration 1-way peristaltic pump time proportional incremental feeding , with the volume of incremental feeding being displayed and recorded.
Defoaming mode
Conducting type foam electrode , automatic alarming in case of abnormal foam situation;
Standard configuration 1-way peristaltic pump autonmatic/manual incremental feeding of defoaming agent , with the volume of incremental feeding being displayed and recorded.
Control system
Siemens PLC controller true color touch screen with complete functions and stable running .
Sterilizing mode
SIP , manual control
Equipment features
SIP , safe and reliable;
Without driving leakage risk;
Wide visual angle vertical sight glass with clear observation;
Various reliable inoculation modes (standard configuration flame inoculation port,differential pressure inoculation port and other various optional formal);
Floor type tank with beautiful appearance;
Easy operation , assembly and disassembly;
Products of special specifications can be made to order.
Installing and debugging fermentation tanks is a crucial step in brewing, biotechnology, and related industrial production, which directly affects production efficiency and product quality. The following is a general process for installing and debugging fermentation tanks. The specific operations may vary depending on the equipment model, production process, and safety standards: preparation before installation
1. Site selection and basic inspection: Ensure that the installation location conforms to the factory layout plan, the ground is flat and sturdy, and can bear the weight of the fermentation tank. After the completion of the foundation construction, a level and stability inspection is required.
2. Technical data review: Carefully read the installation manual and technical drawings of the fermentation tank, understand the structure, dimensions, installation requirements, and safety regulations of the equipment.
3. Accessories inspection: Count and check if all accessories are complete, including pipes, valves, sensors, mixers, etc., to ensure no damage.
Installation process 1. Lifting in place: Use appropriate lifting equipment to smoothly lift the fermentation tank to the predetermined position, paying attention to safety and avoiding collisions during the process. 2. Horizontal adjustment: Use a spirit level to adjust the fermentation tank horizontally, ensuring the absolute level of the tank body, which is crucial for even fermentation. 3. Pipeline connection: Connect the inlet and outlet pipes, exhaust pipes, CIP (on-site cleaning) pipelines, etc. according to the design drawings, ensuring that all connections are sealed and leak free. 4. Electrical and instrument installation: Install sensors such as thermometers, pressure gauges, pH meters, dissolved oxygen electrodes, as well as electrical equipment such as motors and controllers, and make wiring connections.
Debugging stage 1. Empty load test: First, conduct a circulation test of sterile water or clean water, check the operation of various valves, pumps, mixers, and other equipment, and confirm that there are no leaks, blockages, or abnormal noises. 2. Sealing inspection: Conduct an airtightness or water pressure test on the tank and its interfaces to ensure that there is no leakage under working pressure. 3. Control system debugging: According to the process requirements, set and debug the automation control system (such as PID controller) to ensure accurate control of temperature, pH value, dissolved oxygen and other parameters. 4. Microbial inoculation test: Conduct small-scale microbial inoculation tests, monitor growth curves and product formation, and verify the performance of the entire system. 5. Cleaning and disinfection: After each experiment, thoroughly clean and disinfect the fermentation tank according to the regulations to prepare for the next use.
Safety and Maintenance • Strictly adhere to safety production regulations and wear personal protective equipment throughout the entire installation and commissioning process Regularly maintain the equipment, inspect and replace vulnerable parts to ensure long-term stable operation. Please note that the above steps are general guidelines, and it is important to refer to the equipment manufacturer's specific instruction manual and local safety regulations during actual operation.
Technical parameters
|
Model |
Diameter |
External diameter |
Height(mm) |
Insulation(δ) |
Jacket(δ) |
Diameter of inlet/outlet |
|
BYFG-500 |
φ500 |
800 |
2140 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-1 |
φ1000 |
1050 |
2380 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-1.5 |
φ1500 |
1180 |
2550 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-2 |
φ2000 |
1340 |
2760 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-2.5 |
φ2500 |
1420 |
2940 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-3 |
φ3000 |
1540 |
3050 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-4 |
φ4000 |
1650 |
3200 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-5 |
φ5000 |
1780 |
3250 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-6 |
φ6000 |
1900 |
3350 |
50 |
1.5 |
φ38/φ51 |
|
BYFG-8 |
φ8000 |
2100 |
3800 |
60 |
1.5 |
φ65/φ51 |
|
BYFG-10 |
φ10000 |
2300 |
4050 |
60 |
1.5 |
φ65/φ51 |
|
BYFG-12 |
φ12000 |
2520 |
4450 |
60 |
1.5 |
φ65/φ51 |
The process of customizing stainless steel fermentation tanks involves multiple key steps and considerations to ensure that the quality and performance of the final product meet specific requirements. Here are some key customization steps and precautions:
Material selection: Stainless steel is a commonly used material for making fermentation tanks because it has good corrosion resistance and high temperature resistance. Common material grades include SUS304 and AISI316L, which provide different corrosion resistance and mechanical properties, depending on the specific requirements of the application.
Customized size: The size of the fermentation tank can be customized according to production needs. This includes the diameter, height, and total volume of the tank. The flexibility of customized sizes enables fermentation tanks to adapt to different production scales and space limitations.
Design function: Depending on the specific production process, it may be necessary to add specific functions or equipment, such as mixers, temperature sensors, pressure relief valves, etc. The addition of these functions can greatly improve the efficiency of the fermentation process and product quality.
Connection method: The inlet and outlet of the fermentation tank are usually connected to the pipeline system through specific connection methods (such as flange connection, threaded connection, etc.) to ensure smooth flow of materials and gases. According to the process requirements, a suitable connection method can be selected.
Customized appearance: The appearance of the fermentation tank can also be customized according to needs, including colors, logos, etc., to adapt to specific brand images or factory environments.
Production and testing: After customization, the fermentation tank will undergo strict manufacturing processes including cutting, welding, polishing, etc., and finally undergo pressure testing and leak testing to ensure its safety and performance meet predetermined standards.
After sales service: Provide necessary installation guidance and technical support to ensure the stable operation of the fermentation tank during use, while also providing necessary maintenance and repair services.
Through the above steps, it can be ensured that the customized stainless steel fermentation tank not only meets specific production needs, but also improves production efficiency and product quality. In addition, communication with suppliers is also an essential part of the customization process, ensuring that all requirements are accurately understood and implemented.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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