Plain Yogurt Fermentation System with Cup Filling for Dairy Factory Processing Lines
Yogurt fermentation system is a specialized equipment used for producing yogurt, which produces yogurt by controlling the fermentation process of milk or other dairy products with specific probiotics (usually Lactobacillus bulgaricus and Streptococcus thermophilus).
This system typically includes the following key components:
1.
Raw material preparation: The system first needs to process and standardize raw milk to ensure that its fat content, protein content, pH value and other indicators meet the yogurt production standards. This may include a pasteurization step to kill potential harmful microorganisms and extend the product's shelf life.
2.
Cooling and ingredients: After pasteurization, the milk is quickly cooled to a suitable fermentation temperature (usually between 42 ° C and 45 ° C), and then fermentation agents (i.e. active lactic acid bacteria culture) and other ingredients such as sugar and fruit flavoring are added.
3.
Fermentation tank/container: After mixing milk and fermentation agent, they are transferred to the fermentation tank. These tank designs have good insulation performance to maintain a constant temperature, promote the growth of lactic acid bacteria and the process of converting lactose into lactic acid, which is a key step in yogurt solidification.
4.
Temperature control system: Accurate temperature control is crucial during the fermentation process. The modern yogurt fermentation system is equipped with an automatic temperature control device, which can continuously monitor and adjust the temperature inside the tank to ensure stable fermentation conditions.
5.
Mixing device: In some yogurt production processes, the mixer will work regularly or continuously to prevent the formation of large clumps and help yogurt achieve a smooth and uniform texture.
6.
Cooling and ripening: After fermentation is completed, the yogurt needs to be cooled to refrigeration temperature to stop the fermentation process and allow the flavor to further mature. This stage may also include adding extra ingredients such as fruit grains and grains.
7.
Filling and packaging: Cooled yogurt is filled into pre disinfected containers through sterile filling lines, then sealed and ready to enter the market.
8.
Cleaning and disinfection: After the production is completed, all equipment that comes into contact with raw materials and products must undergo thorough cleaning and disinfection to meet food safety standards and prepare for the next round of production.
In summary, an efficient yogurt fermentation system integrates multiple links such as raw material processing, fermentation control, product stabilization, and quality assurance, ensuring the production of safe, delicious, and evenly textured yogurt products.
Usage: Usually used for bacterium seeding cultivating, which is used to make zymogen for yogurt.
The fermentation tank is used for mechanical blending and fermentation of material.
The equipment adopts internal recycling mode and blending paddle to distribute and break up bubbles.
Therefore, high speed of oxygen solution and good quality of blending are achieved.
Tank body is made of SUS304 or SUS316L imported stainless steel, and automatic spraying and cleaning nozzle in the tank to ensure producing procedure comply with GMP requirements.
Volume: Depend on client order;
Material: SUS304 or SUS316 stainless steel;
Advantage: High efficiency and good performance; Beautiful appearance and good workmanship;
Warrantee: 12 months for free spare parts, whole life service
Installing and debugging a yogurt fermentation tank is a multi-step process that ensures the safe and efficient operation of the equipment and the production of high-quality yogurt products. The following are general guidance steps, and specific operations may need to refer to the manufacturer's instructions and local food safety standards.
Preparation before installation:
1.
Site selection and environmental inspection: Choose a flat, sturdy, and easy to clean location to install the fermentation tank. Ensure good ventilation in the area, away from direct sunlight and heat sources, to maintain a constant low temperature environment suitable for yogurt fermentation.
2.
Infrastructure inspection: Confirm that the water and electrical supply meets the equipment requirements, including the cooling water system, power supply (especially three-phase electricity), and drainage system are in place.
3.
Equipment inspection: Before installation, check whether the fermentation tank and its accessories are intact and undamaged, including the tank body, agitator, temperature sensor, valve, etc.
Installation process
1.
Basic installation: If the fermentation tank needs to be fixed and installed, pour concrete foundation first and ensure that it is completely cured before installing the tank body.
2.
Tank positioning: Use equipment such as a crane to carefully place the fermentation tank in the predetermined position, ensure it is level, and fix it according to the instructions.
3.
Pipeline connection: Connect cooling water pipes, inlet and outlet pipes, discharge pipes, and cleaning pipes to ensure that all connections are sealed and leak free.
4.
Electrical connection: Professional electricians complete the connection of power lines and control systems, including temperature controllers, mixing motors, etc.
5.
Instrument calibration: Calibrate temperature sensors, pressure gauges, and other instruments to ensure accurate readings.
Debugging stage
1.
No-load operation: Before the first startup, perform a no-load operation to check whether the mixer operates smoothly, whether all components are working properly, and monitor for any abnormal noise.
2.
Water pressure test: Conduct a water pressure test on the tank to check its sealing performance and ensure no leakage.
3.
Temperature control system debugging: Set up and test the temperature controller to ensure accurate control of fermentation temperature. Typically, the ideal temperature range for yogurt fermentation is between 38 ° C and 45 ° C.
4.
Cleaning and disinfection: Thoroughly clean and disinfect the fermentation tank according to hygiene standards, and prepare for production. 5. Small scale trial production: Before formal production, small-scale trial production can be carried out to verify the performance of equipment and product quality, adjust fermentation time, raw material ratio and other parameters.
Safety and Maintenance • Throughout the installation and commissioning process, it is essential to comply with safety production regulations and wear appropriate protective equipment Regular equipment maintenance, including cleaning, lubrication, and checking for wear and tear, is carried out to extend the service life of the equipment. Each step requires meticulous operation, and if necessary, please consult a professional or manufacturer's technical support.
| Model |
(L)
D iameter |
(D)
E xternal diameter |
(H)
Height(mm) |
PU I nsulation(δ) |
J acket(δ) |
D iameter of inlet/outlet |
| BYFJG-500 |
φ500 |
800 |
2140 |
50 |
1.5 |
φ38 |
| BYFJG-1 |
φ1000 |
1050 |
2380 |
50 |
1.5 |
φ38 |
| BYFJG-1.5 |
φ1500 |
1180 |
2550 |
50 |
1.5 |
φ38 |
| BYFJG-2 |
φ2000 |
1340 |
2760 |
50 |
1.5 |
φ38 |
| BYFJG-2.5 |
φ2500 |
1420 |
2940 |
50 |
1.5 |
φ38 |
| BYFJG-3 |
φ3000 |
1540 |
3050 |
50 |
1.5 |
φ38 |
| BYFJG-4 |
φ4000 |
1650 |
3200 |
50 |
1.5 |
φ38 |
| BYFJG-5 |
φ5000 |
1780 |
3250 |
50 |
1.5 |
φ38 |
| BYFJG-6 |
φ6000 |
1900 |
3350 |
50 |
1.5 |
φ38 |
| BYFJG-8 |
φ8000 |
2100 |
3800 |
60 |
1.5 |
φ65 |
| BYFJG-10 |
φ10000 |
2300 |
4050 |
60 |
1.5 |
φ65 |
| BYFJG-12 |
φ12000 |
2520 |
4450 |
60 |
1.5 |
φ65 |
The process of customizing a yogurt production line involves multiple steps, including selecting suitable suppliers, determining the specifications and configuration of the production line, and making necessary customization adjustments. Here are some key steps and considerations:
Determine the specifications and configuration of the production line: Determine the specifications and configuration of the production line based on production needs. This includes the production capacity, automation level, and required production processes of the production line. For example, a production line can be fully automated or semi-automatic, depending on production scale and cost considerations.
Customized adjustment: Customize and adjust the production line according to specific needs. This may include the size and functionality of the equipment, as well as the layout of the production line. For example, if different flavors of yogurt need to be produced, it may be necessary to customize different fermentation chambers or add different ingredient systems.
After sales service and technical support: This includes equipment installation, debugging, and necessary training. In addition, suppliers should be able to provide regular maintenance and upkeep services to ensure the long-term stable operation of the production line.
Cost considerations: Customized production lines typically require a certain amount of investment. Therefore, it is necessary to carefully consider cost-benefit analysis to ensure that customized production lines can bring sufficient returns in the long term.
Consider production scale and scalability: If planning to expand production scale in the future, a production line with scalability should be selected. In this way, equipment can be gradually added or configurations can be adjusted according to demand, without the need to completely replace the entire production line.
In short, customizing a yogurt production line is a process that takes into account multiple factors, requiring careful evaluation of demand, cost, technical support, and the scalability of the production line.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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