Complete Dairy Processing Line Set 500L-50000L for Factory Use
Such equipment sets are designed for the efficient and hygienic production of various dairy products like milk, yogurt, cheese, butter, ice cream, and more.
Here's an overview of what typically comprises a complete dairy processing line within this capacity range:
Reception and Pre-Treatment Systems:
Milk Reception: A system for receiving raw milk from farmers or tanker trucks, including weighbridges, sampling stations, and automatic milk metering devices.
Milk Cooling Tanks: Storage tanks equipped with refrigeration systems to rapidly cool the incoming milk to maintain its freshness and prevent bacterial growth.
Milk Pre-Treatment: Equipment for preliminary treatment such as clarification (using centrifugal separators or sedimentation tanks), standardization (adjusting fat and protein content), and possibly pasteurization (if immediate further processing is not planned).
Pasteurization and Sterilization Systems:• Plate Heat
Exchangers: Used for high-efficiency heat transfer during pasteurization, which involves heating milk to a specific temperature (usually around 72°C for 15 seconds or equivalent) to eliminate pathogenic microorganisms.
Hold Tubes or Tanks: Where the milk is maintained at pasteurization temperature for the required holding time before cooling.
Homogenizers: To break down fat globules and ensure a uniform texture in the final product, particularly for fluid milk and some types of yogurt.
Separation and Standardization Systems:• Cream Separators: Used to separate whole milk into cream and skim milk, either for further processing or to create standardized milk with a specific fat content.
Fat Standardization Equipment: For adjusting the fat content of milk or other dairy products according to desired specifications.
Processing Equipment for Specific Products:
• Yogurt Production Lines: Including fermentation tanks with precise temperature control, filling machines, and packaging equipment.• Cheese Making Equipment: Rennet coagulation tanks, curd cutting and stirring equipment, cheese presses, brine tanks, and aging rooms.• Butter Churns and Packaging Machines: For producing and packaging butter.
Ice Cream Manufacturing Lines: Mix preparation tanks, continuous freezers, hardening cabinets, flavoring and mixing equipment, and packaging machinery.
Cleaning and Sanitation Systems:
• CIP (Cleaning-in-Place): Automated systems that circulate cleaning solutions through process equipment without disassembly, ensuring thorough and efficient cleaning between production runs.
Sanitizing Equipment:
Spraying, foaming, or fogging systems for applying sanitizing agents to surfaces and equipment.
Utilities and Support Infrastructure:
• Water Treatment Plant: To supply clean water for processing and cleaning purposes.• Steam Generation System: Providing steam for sterilization, pasteurization, and other processes requiring heat.• Air Compressors and Vacuum Pumps: Supporting various operations throughout the plant.
Waste Management Systems: For effluent treatment and disposal, as well as solid waste handling.
Automation and Control Systems:
• PLCs (Programmable Logic Controllers): To monitor and control various process parameters, such as temperature, flow rates, and pH.
SCADA (Supervisory Control and Data Acquisition): Software platforms for centralized monitoring, data logging, and reporting.
HMI (Human-Machine Interface): Touchscreen panels for operator interaction with the control system.
When selecting a complete set of dairy processing equipment, it is crucial to consider factors such as desired production capacity, product variety, available space, local regulations, energy efficiency, and future scalability needs.
Dairy processing machine types include Homogenizer, Separator (milk), Batch mixers, Continuous freezers, Aseptic, UHT & ESL Filling & Process machinery, Butter & Cheese Processing & Packing, CIP and Washing, Non Aseptic Filling Machines, Ageing Vats, Batch Freezers, Batch Pasteurisers, Ice Cream Filling Machines, Ice Cream Fruit Feeders, Ice Cream Ripple machines, Mixers, Emulsifiers, Cutters, Pasteurisers, Separators, Bactofuge and Clarifier packing machines.
Equipment list of 25T/D Dairy processing equipment
(pasteurized milk\yogurt\cheese\cream\butter) |
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| NO. |
NAME |
SIZE |
MAIN TECHNOLOGY PARAMETER |
UNIT |
QTY |
| 1 |
MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT |
|
|
| 2 |
Electron pound scale |
|
maximum weighing 500KG |
set |
1 |
| 3 |
Milk weighing tank |
350L |
made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
set |
1 |
| 4 |
Milk acceptor |
500L |
SUS304 stainless steel,single layer,CIP cleaning ball |
set |
1 |
| 5 |
Milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 6 |
Twin piping filter |
5T/h |
SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
set |
1 |
| 7 |
Dish separator |
5T/h |
auto residue discharge |
set |
1 |
| 8 |
Chiling tank |
5000L |
SUS304 stainless steel,alveolate jacket,attached with compressor |
set |
4 |
| 9 |
Milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 10 |
PREPARING UNIT |
|
|
| 11 |
Blending tank |
2500L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
2 |
| 12 |
Milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
2 |
| 13 |
Mini set of plate-type heat exchanger |
5T/h |
SUS304 stainless steel,two stages, |
set |
1 |
| 14 |
High speed emulsification tank |
600L |
SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet |
set |
1 |
| 15 |
Milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 16 |
Twin piping filter |
5T/h |
SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh |
set |
1 |
| 17 |
Sterilizing,homogenizing unit |
|
|
| 18 |
UHT sterilizer |
2T/h |
tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control |
set |
1 |
| 19 |
High pressure homogenizer |
2T/h |
40MPa,(starting box included) |
set |
1 |
| 20 |
Temperature holding |
2T/h |
SUS304,holding 300S |
set |
1 |
| 21 |
Distributing plate |
|
SUS304,3 holes |
set |
1 |
| 22 |
Cheese\butter processing unit |
|
|
| 23 |
Bufferying tank |
2500L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
1 |
| 24 |
Milk pump |
5T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
1 |
| 25 |
Cream seperator |
1T/h |
|
set |
1 |
| 26 |
Bufferying container |
200L |
SUS304,with cover |
set |
2 |
| 27 |
Milk pump |
3T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
2 |
| 28 |
Butter-churner |
150L |
SUS304,stepless timing |
set |
1 |
| 29 |
Cheese vat |
1500L |
SUS304,with heating jacket and insising device |
set |
1 |
| 30 |
Pressor |
|
SUS304,6 heads |
set |
1 |
| 31 |
Mould |
|
SUS304,10L,with cover |
set |
30 |
| 32 |
Yogurt fermentation unit |
|
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| 33 |
Fermentation tank |
2500L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
3 |
| 34 |
Rotary pump |
10T/h |
SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
set |
1 |
| 35 |
Plate cooler |
10T/h |
SUS304,single stage,milk discharge at 4C |
set |
1 |
| 36 |
Rotary pump |
1T/h |
SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
set |
1 |
| 37 |
Filling unit |
|
|
| 38 |
Higher position tank |
1000L |
SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
set |
1 |
| 39 |
Pasteurized milk filling machine |
|
|
set |
1 |
| 40 |
Yogurt filling machine |
|
|
set |
1 |
| 41 |
CIP system |
|
|
| 42 |
Semi-auto CIP system |
4×1T |
outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks |
set |
1 |
| 43 |
CIP return pump |
20T/h |
SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
set |
4 |
| 44 |
|
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installation part |
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Dairy processing equipment heavily relies on advanced information technology (IT) to streamline operations, ensure food safety, and improve product quality.
Here's an overview of how IT is integrated into dairy processing equipment:
1. Process Control Systems: Dairy processing lines use PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) systems for precise control over temperature, pressure, flow rates, and other process variables during pasteurization, homogenization, separation, and fermentation.
2. Automation: Automated valves, pumps, and actuators are used in various stages of production to regulate the flow of raw milk and other ingredients. Robotic systems may also be employed for tasks like packaging, palletizing, and cleaning.
3. Quality Monitoring: Inline sensors monitor critical parameters such as pH, fat content, protein levels, and bacterial counts. This data is collected by MES (Manufacturing Execution Systems) or LIMS (Laboratory Information Management Systems), which can trigger alerts if specifications aren't met.
4. Filtration and Separation: Advanced filtration systems with computerized controls can separate cream, skim milk, and whey more efficiently. Membrane filtration processes are monitored for optimal performance and maintenance schedules.
5. Pasteurization and Sterilization: Pasteurizers and UHT (Ultra-High Temperature) treatment equipment have sophisticated controls that manage heating and cooling cycles precisely, ensuring effective pathogen destruction while maintaining product quality.
6. Homogenization: Homogenization machinery uses precision control mechanisms to achieve uniform particle size distribution, improving mouthfeel and shelf life. The process is often automated and controlled by real-time feedback from sensors.
7. Formulation and Blending: Computer-controlled dosing systems mix additives and fortifications, such as vitamins and minerals, according to predetermined recipes. These systems maintain consistency across batches.
8. Filling and Packaging: High-speed filling machines integrate vision systems to verify fill levels, cap placement, and seal integrity. Packaging lines may include AI-powered inspection units that detect defects and automatically reject faulty packages.
9. Cleaning-in-Place (CIP): CIP systems automate the cleaning process using programmable cycles that regulate chemical concentrations, water usage, and temperatures. This ensures hygiene standards are maintained between production runs.
10. Traceability and Inventory Management: RFID tags or barcodes track products throughout the supply chain, allowing full traceability. ERP (Enterprise Resource Planning) software manages inventory levels, scheduling, and demand forecasting.
11. Maintenance and Predictive Analytics: IoT devices gather data on equipment performance, which can be analyzed using AI algorithms to predict maintenance needs, reducing downtime and increasing equipment lifespan.
In summary, modern dairy processing equipment employs a range of IT solutions to optimize efficiency, ensure compliance with strict food safety regulations, and produce high-quality dairy products consistently.
The dairy production line uses mild and rapid heating and cooling and accurate holding time to produce high-quality products with minimal changes in composition and taste. Compared with other traditional UHT systems, this technology produces the least thermal degradation and protects the fresh taste of the product. It aims to improve the safety of products, improve the killing rate of bacterial spores and prolong the shelf life of products. The simultaneous flow of product steam, air and condensate further creates the best heat transfer and treatment efficiency, even for difficult products.
The products of dairy production lines mainly include the following categories:
1.
Milk: Milk is the most common dairy product, and milk with different fat contents can be produced through dairy production lines, such as whole milk, low-fat milk, and skim milk.
2.
Yogurt: Yogurt is a dairy product made by adding lactic acid bacteria to milk for fermentation. The dairy production line can produce yogurt with various flavors and flavors, such as plain, fruit, and nut flavors.
3.
Milk powder: Milk powder is a powdered product made by processing milk through processes such as concentration and dehydration. The dairy production line can produce different types of milk powder products such as infant formula and adult formula.
4.
Cheese: Cheese is a dairy product made by separating whey from milk and then fermenting and pressing it. The dairy production line can produce various types and flavors of cheese, such as cheddar cheese, blue cheese, Parmesan cheese, etc.
5.
Butter: Butter is a dairy product made by separating the milk fat from milk, stirring, and cooling. The dairy production line can produce different types of butter, such as saltless butter, salted butter, etc.
In addition to the above types of products, the dairy production line can also produce other dairy products, such as yogurt drinks, milk tea, lactobacillus drinks, etc. The dairy production line offers a variety of products that can meet the needs of different consumers.
The following are some typical application cases of dairy production lines, demonstrating different types of dairy production and equipment configurations:
1. Milk production line
1.1 Case Background
• Customer: A large dairy product company
• Products: Whole milk, skim milk, low-fat milk
• Capacity: Processing 100 tons of raw milk per day
1.2 Production Process
1. Raw milk receiving and inspection: Raw milk is transported to the factory by dedicated transport vehicles for quality inspection to ensure compliance with standards.
2. Pre treatment: Raw milk is subjected to centrifugal separation to remove impurities, and then standardized to adjust its fat content.
3. Pasteurization: Use a Tubular Pasteurization Machine for pasteurization to ensure the killing of harmful microorganisms.
4. Homogenization: Refining the fat particles in milk through a homogenizer to improve product stability and taste.
5. Cooling: The sterilized milk is quickly cooled to storage temperature.
6. Filling and sealing: Use automatic filling and sealing machines to fill milk into packaging containers and seal them.
7. Packaging and palletizing: Finished milk is packaged by an automatic packaging machine and palletized by a palletizing robot.
8. Storage and transportation: Finished milk is stored in a refrigerated warehouse and waiting for transportation.
1.3 Key equipment
Centrifugal separator: used for removing impurities and standardizing treatment.
Tubular Pasteurization Machine: used for pasteurization.
Homogenizer: used for homogenization treatment.
Automatic filling machine and sealing machine: used for filling and sealing.
Automatic packaging machine and palletizing robot: used for packaging and palletizing.
2. Yogurt production line
2.1 Case background
• Customer: A well-known yogurt brand
• Product: Yogurt in various flavors
• Production capacity: Produce 50 tons of yogurt per day
2.2 Production Process
1. Raw milk receiving and inspection: Same as the milk production line.
2. Preprocessing: Same as the milk production line.
3. Pasteurization: Use a Tubular Pasteurization Machine for pasteurization.
4. Fermentation: Cool the sterilized milk to the fermentation temperature and add lactic acid bacteria for fermentation.
5. Stirring and Cooling: After fermentation is complete, stir and then cool to storage temperature.
6. Filling and sealing: Use automatic filling and sealing machines to fill yogurt into packaging containers and seal them.
7. Packaging and palletizing: Same as the milk production line.
8. Storage and transportation: Finished yogurt is stored in a refrigerated warehouse and waiting for transportation.
2.3 Key Equipment
Tubular Pasteurization Machine: used for pasteurization.
Fermentation tank: used for the fermentation process.
Blender: used to stir fermented yogurt.
Automatic filling machine and sealing machine: used for filling and sealing.
3. Cream production line
2.1 Case background
• Customer: A cream production enterprise
• Products: Various types of cream
• Capacity: Produce 30 tons of cream per day
2.2 Production Process
1. Raw milk receiving and inspection: Same as the milk production line.
2. Pre treatment: The raw milk is separated into cream by a centrifugal separator.
3. Pasteurization: Use a Tubular Pasteurization Machine for pasteurization.
4. Cooling: The sterilized cream is quickly cooled to storage temperature.
5. Stirring and Homogenization: Stirring and homogenizing the cooled cream to improve the stability and taste of the product.
6. Filling and sealing: Use automatic filling and sealing machines to fill cream into packaging containers and seal them.
7. Packaging and palletizing: Same as the milk production line.
8. Storage and transportation: Finished cream is stored in a refrigerated warehouse and waiting for transportation.
2.3 Key Equipment
Centrifugal separator: used for separating cream.
Tubular Pasteurization Machine: used for pasteurization.
Blender and homogenizer: used for mixing and homogenization treatment.
Automatic filling machine and sealing machine: used for filling and sealing.
Success factors
High quality raw materials: Ensuring the quality of raw milk is the foundation for producing high-quality dairy products.
Advanced production equipment: Choose high-performance equipment to ensure the stability and reliability of the production process.
Strict hygiene management: Implement strict hygiene management measures to ensure the safety and hygiene of products.
Efficient automation system: Adopting an automated control system to improve production efficiency and management level.
Professional technical support: Provide professional technical support and services to ensure the normal operation and maintenance of equipment.
I hope these application cases can provide you with reference and assistance.
The steps of customizing a Dairy Production Plant involve multiple aspects, including selecting suitable equipment, considering production scale, determining automation level, and potential technical support requirements.
Selecting appropriate equipment: Firstly, it is necessary to choose a suitable milk processing machinery based on production needs, which may include daily milk production plant, sweet condensed milk processing line machine, soy milk production machinery, etc. The selection of these devices should be based on factors such as production scale, product quality requirements, and budget.
Considering production scale: Determining production scale is a key step in customizing a Dairy Production Plant. The size of production scale will directly affect the selection and configuration of equipment. For example, if planning to produce a large quantity of dairy products, it may be necessary to choose a fully automated production line to ensure efficiency and product quality.
Determine the degree of automation: Determine the degree of automation based on production needs. The level of automation will directly affect production costs and efficiency. A highly automated production line can reduce labor costs and improve production efficiency, but the initial investment will also increase accordingly.
Technical support requirements: Consider the need for technical support. For companies establishing a Dairy Production Plant for the first time, more technical support and training may be required to ensure proper use and maintenance of the equipment.
Quality control and safety standards: Ensure that the production line complies with relevant quality control and safety standards. Dairy production has strict requirements for hygiene and quality, therefore, when customizing production lines, consideration should be given to how to meet these standards, including equipment design, material selection, etc.
Utilizing digital tools: In today's information age, effective project management cannot do without the support of digital tools. The use of digital tools can help create and manage comprehensive plans for dairy production facilities, including the management of various links such as raw material procurement, production processes, quality control, and market sales.
In summary, customizing a Dairy Production Plant requires comprehensive consideration of equipment selection, production scale, automation level, technical support requirements, quality control, and safety standards to ensure that the final dairy products produced can meet market demand while achieving efficient production and cost control.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Certificate
Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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