New 600 PCS/H Plastic Crate Washing Machine For Manufacturing Plants
A plastic crate washing machine is a type of industrial equipment used to clean and sanitize plastic crates used in various industries, such as food processing, agriculture, and logistics. These machines are designed to remove dirt, debris, and contaminants from the crates, ensuring they are hygienic and ready for reuse.
The machine typically consists of a conveyor system that transports the crates through a series of cleaning stages. The crates are first pre-washed to remove loose dirt and debris. Then, they go through a high-pressure washing stage where powerful water jets spray a combination of water and detergent onto the crates, effectively removing stubborn stains and contaminants.
After the high-pressure wash, the crates are rinsed with clean water to remove any remaining detergent residue. Some machines also have an additional sanitizing stage, where the crates are exposed to hot water or steam to kill bacteria and other microorganisms. Finally, the cleaned and sanitized crates are dried using hot air blowers or by passing them through a drying tunnel.
Plastic crate washing machines are usually made of stainless steel to ensure durability and resistance to corrosion. They are equipped with adjustable settings to accommodate different crate sizes and washing requirements. Some machines may also have built-in sensors and control systems to monitor water temperature, pressure, and detergent levels for efficient and consistent cleaning.
These washing machines offer benefits such as improved hygiene and cleanliness, reduced labor costs, increased productivity, and extended crate lifespan. By ensuring that the plastic crates are thoroughly cleaned and sanitized, these machines help businesses maintain high standards of cleanliness and safety throughout their operations.
The highlights of Plastic Crate Washing Machine include the following:
1.
Efficient cleaning ability: The Plastic Crate Washing Machine has efficient cleaning ability, which can quickly and thoroughly clean plastic boxes. It adopts advanced cleaning technology and equipment, which can effectively remove dirt, grease, and odors from the surface of plastic boxes.
2.
Automated operation: This industrial cleaning machine has an automated operating system that can be programmed to set cleaning programs and times, reducing manual intervention and improving work efficiency. At the same time, it is also equipped with an automatic loading and unloading system, which can automatically feed and remove plastic boxes from the cleaning machine, further reducing labor costs.
3.
Energy saving and environmental protection: The Plastic Crate Washing Machine adopts an energy-saving design, which has lower energy and water consumption. It uses an efficient cleaning nozzle and circulating water system, which can minimize water and energy waste and meet environmental requirements.
4.
Multifunctionality: This cleaning machine is not only suitable for cleaning plastic boxes, but also for cleaning other types of containers and utensils, such as pallets, molds, etc. It has multiple cleaning modes and parameters to choose from to meet different cleaning needs.
5.
High quality and durability: The Plastic Crate Washing Machine adopts high-quality materials and advanced manufacturing processes, which have good durability and stability. It has undergone strict quality control and testing, and can operate stably for a long time, providing reliable cleaning effects.
In summary, Plastic Crate Washing Machine provide convenient, efficient, and reliable solutions for plastic box cleaning through their efficient cleaning ability, automated operation, energy conservation and environmental protection, multifunctionality, as well as high quality and durability.
Main parameter:
Capacity: 600 PCS/H
External dimension: 1350*1380*1200mm
Electrical Power consumption: 17.2 KW
Steam consumption: 400KG/H
Water consumption: 450KG/H
Washing agent: Alkali solution and hot water
Structure and descriptionMaterial: SUS304 stainless steelMain parts: Conveying system, water tank with filtration, water recirculation pumps, steam heating, spray nozzles, electrical control system.
Working principal: Steam is injected to water directly for heating; The spraying nozzles are used in all directions, so crates can be cleaned from different directions; There are three washing sections, 1st section by spraying alkali solution, cleaning temperature 80 degrees; 2ND section by spraying hot water, temperature 80 degrees; 3rd by normal water cleaning and meanwhile cool the crates before output. This machine is driven by chain so the machine works continuously
Cleaning speed: Adjustable to exact requirement.
Plastic crate washing (cleaning) machine is used to wash the crates that contain packages for juice and other foods. It has the advantages of high automatic, washing completely, saving labor, avoiding chemicals solvents or reagents etc.
Structure: Made of stainless steel, it is composed of machine body, platform, driving system, water pump, spraying water section etc.
A plastic crate washing machine designed for the food industry typically integrates various information technology (IT) components to ensure effective cleaning, hygiene control, and operational efficiency. Here's how IT is utilized in such a machine:
1.
PLC Control System: The core of the automation process is usually a Programmable Logic Controller (PLC), which governs all machine functions. It controls the water supply, detergent dosing, spray pressures, conveyor speed, and wash cycle duration.
2.
Sensors and Feedback Systems: Various sensors are employed to monitor crucial parameters during the washing process. These can include temperature sensors to ensure water reaches sanitizing levels, level sensors for water and detergent tanks, and proximity or vision sensors to detect the presence and position of crates entering or exiting the machine.
3.
Dosing Systems: Automated dosing systems measure and dispense the right amount of detergent or sanitizer based on real-time feedback from sensors. This ensures that the chemical concentrations remain within specified limits for optimal cleaning results while minimizing waste.
4.
Conveyor Automation: The conveyor system is controlled by the PLC to move crates through different stages of the washing process at precise intervals. This may include pre-washing, main washing, rinsing, and drying sections.
5.
Data Logging and Reporting: The machine's software logs data about each wash cycle, including temperatures, times, detergent usage, and alarms. This information can be accessed via an HMI (Human Machine Interface) screen and used for quality control, traceability, and predictive maintenance purposes.
6.
Remote Monitoring and Control: Some advanced machines offer IoT capabilities, allowing operators to remotely monitor the status of the washer, receive alerts if there's an issue, and even adjust settings as needed using cloud-based software.
7.
Cleaning Verification: Advanced washing machines may have built-in verification systems that use ultraviolet light or other methods to check cleanliness after the wash cycle. If a crate fails this inspection, it can be automatically sent back for reprocessing.
8.
Maintenance Scheduling: With predictive analytics, the machine can analyze performance trends and alert when maintenance tasks should be carried out, reducing unexpected downtime and prolonging equipment life.
In summary, a modern plastic crate washing machine harnesses IT to create a highly automated, efficient, and hygienic cleaning process that meets stringent food safety standards while optimizing resource utilization and maintaining detailed records for regulatory compliance.
Model
|
Capacity
|
Steam consumption
KG/H
|
Cold water consumptionKG/H
|
Power consumption
KW
|
External size: (L*W*H)
|
BYXXJI-3
|
300 pcs/H
|
250
|
300
|
9.1
|
700*1250*1110
|
BYXXJI-6
|
600 pcs/H
|
400
|
450
|
17.2
|
1350*1380*1200
|
BYXXJI-8
|
800 pcs/H
|
500
|
500
|
18
|
1650*1380*1250
|
Customized plastic box cleaning machines typically involve selecting specific specifications, materials, and functions to ensure that the final product meets the needs of the user.
Here are some key customization steps and considerations:
Determine specifications and dimensions: Determine the specifications and dimensions of the plastic box cleaning machine based on specific needs. This includes the working width, length, height of the machine, and whether specific loading and unloading methods are required.
Material selection: Choose appropriate materials based on the usage environment and budget. Common materials include stainless steel and plastic. Stainless steel has good corrosion resistance, while plastic may be lighter and easier to clean.
Function customization: Specific functions can be customized according to specific application scenarios, such as cleaning speed, type and amount of cleaning solution, heating or cooling function, etc. The customization of these functions can greatly improve the applicability and efficiency of the machine.
Design and layout: If necessary, the design and layout of the machine can also be customized to ensure it is coordinated with existing production processes or work environments.
Testing and adjustment: After customization is completed, conduct testing to ensure that the machine's performance meets expectations. Adjustments may need to be made to achieve optimal performance and efficiency.
After sales service and support: Ensure that the manufacturer provides good after-sales service and support, so that timely assistance can be provided in case of any problems encountered during future use.
By following the above steps, it is possible to customize a plastic box cleaning machine that meets specific needs, thereby improving production efficiency and quality while ensuring the value of investment.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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