Mixing equipment emulsification mixing tank used in liquid-liquid and liquid-soild product
Emulsification tank is a kind of equipment used to mix two or more immiscible liquids into a uniform lotion. Its main principle is based on physical actions, especially the application of shear and stirring forces, to break larger droplets and form smaller, more stable droplet distributions. Here are some key principles of emulsion tank operation:
Main principles
1. Shear force:
Strong shear forces are generated through the narrow gap between the high-speed rotating rotor and stator.
• This shear force can effectively break larger droplets into smaller particles, thus improving the stability of lotion.
2. Mixing force:
The emulsification tank is usually equipped with a stirrer inside to promote the mixing and dispersion of the liquid through stirring.
The stirring force helps to evenly disperse the emulsifier in the two-phase liquid, further enhancing the emulsification effect.
3. Turbulence:
Under high shear forces, liquid flow generates turbulence, increasing the chance of collisions between droplets.
• Turbulence helps to accelerate the refinement process of droplets and ensure the uniformity of lotion.
4. The function of emulsifiers:
Emulsifiers are surfactants that can reduce the interfacial tension between two-phase liquids.
One end of the emulsifier molecule is hydrophilic and the other end is oleophilic, forming a protective film between the two phases to prevent droplet re aggregation.
Working process
1. Raw material preparation: Prepare two or more liquids (such as oil phase and water phase) that need to be emulsified, and add an appropriate amount of emulsifier according to the formula.
2. Feed: Send these liquids separately into the emulsification tank.
3. Start emulsification: Open the emulsification tank and rotate the rotor at high speed to generate shear force and stirring force.
4. Emulsification process: Under strong mechanical action, large droplets in the liquid are continuously broken into small droplets and stabilized by the action of emulsifiers.
5. Homogenization: continue mixing until the lotion reaches the required uniformity and stability.
6. Discharge: After emulsification is completed, the finished product is discharged from the emulsification tank for subsequent processing or packaging.
Application area
Food industry: producing milk, cream, mayonnaise, etc.
• Cosmetics industry: preparation of lotion, face cream, shampoo, etc.
Pharmaceutical industry: manufacturing various ointments and oral liquid formulations.
Chemical industry: producing paints, coatings, adhesives, etc.
I hope this information is helpful to you! If you have more specific questions or need further explanation, please feel free to let me know.
Technical Parameter:
| Model |
Volume
(L) |
Inner diameter
(mm) |
Total height (mm) |
Shearer Motor
power (KW) |
Mixer speed
(r/m) |
| RHTY-600 |
600 |
800 |
2140 |
7.5 |
2900/1450 |
| RHTY-1000 |
1000 |
1050 |
2380 |
11 |
2900/1450 |
| RHTY-1500 |
1500 |
1180 |
2450 |
15 |
2900/1450 |
| RHTY-2000 |
2000 |
1340 |
2760 |
18.5 |
2900/1450 |
| RHTY-3000 |
3000 |
1540 |
2870 |
22 |
2900/1450 |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
The process of customizing an emulsification tank typically includes the following steps to ensure that the equipment meets your specific needs and application requirements:
1. Requirements communication
• Preliminary contact: Make preliminary contact with suppliers or manufacturers to express your needs for emulsion tanks.
• Detailed discussion: Provide detailed process parameters and technical requirements, such as:
The types of materials that need to be processed (such as food, cosmetics, pharmaceuticals, etc.).
• Processing capacity (batch or continuous production).
• Operating temperature and pressure range.
Special functional requirements (such as CIP cleaning, vacuum operation, etc.).
Material requirements (such as stainless steel, special alloys, etc.).
• Degree of automation (manual, semi-automatic, fully automatic).
2. Scheme design
Preliminary Design Proposal: Based on your requirements, the supplier will provide a preliminary design proposal. This plan may include:
• Equipment size and capacity.
Design of rotor and stator.
• Configuration of mixing system and drive system.
Temperature control system and pressure control system.
• Auxiliary equipment (such as heating/cooling devices, CIP systems, etc.).
• Technical exchange: Both parties engage in further technical exchanges, confirm all details, and make adjustments and improvements to the preliminary plan.
3. Quotation and Contract
• Quotation: We will provide a detailed quotation, including equipment prices, transportation costs, installation and commissioning costs, etc.
Contract signing: After both parties reach an agreement on terms such as price, delivery time, payment method, and quality assurance, a formal contract is signed.
4. Production and manufacturing
Material procurement: Suppliers purchase the required materials and components according to contract requirements.
Production and processing: Start producing emulsion tanks, including cutting, welding, assembly, surface treatment, and other processes.
Quality control: Conduct strict quality inspections during the production process to ensure that every step meets the standards.
5. Pre factory testing
Performance testing: After the equipment is manufactured, performance testing is conducted to ensure that all indicators meet the design requirements.
• Appearance inspection: Check whether the appearance of the equipment is intact and undamaged.
Cleaning and disinfection: For the food and pharmaceutical industries, thorough cleaning and disinfection are necessary.
6. Shipping and Installation
• Packaging and transportation: Properly package the emulsion tank and arrange for transportation to the customer's designated location.
On site installation: Professional technicians come to the site for installation and debugging to ensure the normal operation of the equipment.
Training guidance: Provide necessary operation and maintenance training to operators.
7. Acceptance and after-sales service
Final acceptance: The customer conducts a comprehensive acceptance of the equipment to confirm that all functions and performance meet the contract requirements.
• After sales service: The supplier provides free maintenance services within a certain period of time and promises long-term technical support.
If you have more specific needs or special requirements for a certain link, please let me know and I can provide you with more detailed assistance.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Certificate
Packaging & Shipping
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
Audited Supplier 
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