Tomato processing plant equipment automatic tomato processing machinery

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: BYTP
• Type: fruit juice processing machine
• Voltage: 380V/220V/200V
• Power: 200KW
• Customized: Customized
• Name: Fruit juice processing line
• Material: SUS304
• Raw material: Fresh tomato(about 4.5brix)
• End product: Tomato paste (28~30brix)
• Processing capacity: 6 tons per hour based on fresh tomato
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: Beyond
• Origin: China
• Production Capacity: 100 Sets Per Year

Product Description

Tomato processing plant equipment automatic tomato processing machinery


 

A tomato processing production line is a series of machines and equipment used to process tomatoes into various products such as tomato paste, tomato sauce, diced tomatoes, or ketchup. The production line typically consists of several stages, including washing, sorting, chopping, cooking, and packaging.

Washing: The tomatoes are first washed to remove dirt and impurities. This can be done using water jets or by immersing the tomatoes in a water bath.

Sorting: The washed tomatoes are then sorted based on their size and quality. This is typically done using conveyor belts and sensors that detect any defects or foreign objects.

Chopping: The sorted tomatoes are then chopped into smaller pieces. This is usually done using a machine called a tomato crusher or pulper, which crushes the tomatoes and separates the skin and seeds from the pulp.

Cooking: The tomato pulp is then cooked to remove excess water and enhance its flavor. This is typically done in large steam-jacketed kettles or continuous cookers. The cooking process may also involve adding other ingredients such as sugar, salt, or spices to create different products.

Straining: After cooking, the tomato pulp may be strained to remove any remaining solids or impurities. This can be done using a centrifugal strainer or a sieve.

Concentration: In some cases, the tomato pulp may be further concentrated to increase its thickness and flavor. This is typically done using vacuum evaporators or rotary evaporators, which remove water from the pulp through evaporation.

Packaging: The final step of the tomato processing production line is packaging. The processed tomato products are typically filled into cans, bottles, or pouches. Automatic filling machines are often used for this purpose.

Labeling and Sealing: Once filled, the containers are labeled with product information such as the brand name, expiry date, and nutritional facts. They are then sealed to ensure product safety and freshness.

Quality Control: Throughout the production line, quality control measures are implemented to ensure that the processed tomato products meet the required standards. This may involve regular testing for parameters such as acidity, viscosity, color, and taste.

Storage and Distribution: The packaged tomato products are then stored in warehouses or refrigerated facilities before being distributed to retailers or customers.

Overall, a tomato processing production line is designed to efficiently process and transform fresh tomatoes into various value-added products for consumption.

 

 

 

 

Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.

 

Features and benefits
Our range of technologically advanced tomato processing solutions is designed to minimize downtime and maximize operational efficiency while respecting the highest safety standards and improving the quality of final products.

We are committed to providing targeted solutions, optimizing the functions of your production line and ensuring that your products and processes surpass competitors. Our extensive collection of tomato processing equipment ensures that:

High quality juice preparation - beyond's advanced enzyme treatment method produces tomato juice that meets the highest quality and taste standards.
Advanced paste production - our state-of-the-art evaporator is designed to consistently improve paste quality by reducing holding time, maintaining low temperature, improving circulation speed and reducing water and steam consumption.
Excellent paste sterilization - beyond sterile flash cooler is designed according to strict technical standards. This ensures better color, higher concentration consistency, lower energy consumption, less maintenance, longer operation time, and higher flexibility and customization.
Efficient evaporation - all beyond evaporators are designed to produce the highest quality ketchup on the market and maintain the sensory characteristics of fresh fruit; Multi effect design can also save energy and reduce operating costs.
The most advanced fruit juice refining technology - our variable speed turbine Juicer professionally separates tomato skin and seeds from fruit pulp to extract and refine fruit juice; The juicer can adjust the juice level in the process of juices.
Advanced aseptic filling machine - beyond's various single head and double head filling machines can choose to fill different types of aseptic bags.
Customizable and intuitive control system - our control system provides the most advanced support network and formula driven touch screen interface in the market; The system allows the processor to remotely control its devices and access beyond support directly from smart devices.
Professional after-sales technical support - in addition to the top machines we develop, we also provide comprehensive after-sales support, including technical services and spare parts.

Excellent processing and excellent product quality
Our range of tomato processing equipment is designed to maximize efficiency, yield and convenience while minimizing unnecessary energy, time and money expenditures. Our solutions achieve these specific goals without sacrificing any aspect of the final product quality. The juice, jam or puree you produce using our technology and equipment will meet the highest standards of appearance, taste and freshness.

SALIENT FEATURES ARE:

• High yield up to 90% of juice
• Low energy cost.
• Low temperature evaporation resulting improved quality of products.
• User friendly.
• Semi-automatic as well as fully automatic system available
• Both hot break and cold break systems available.

 
Tomato processing plant

We provide automatic and semi-automatic plants for tomato processing. Ketchup, tomato paste, tomato powder and ketchup are common forms of tomato processing. In a large tomato processing plant, it includes all the equipment for tomato processing, from the selection and cleaning in the initial stage to the peeling and beating in the later stage, and then to the sterilization and packaging in the final stage.

The tomato output of the factory ranges from 500 kg / h to 20000 kg / h.



The plant includes the following machinery:

Preparation group:

Washing machine (for thoroughly cleaning tomatoes)

Inspection conveyor (for manual inspection and sorting)

Elevator (to thermal interruption system)

Hot crushing system (crushing tomatoes and heating immediately to retain pectin)

Pulping machine (used to remove seeds and obtain fine pulp as output)

Processing Department

Standardized tank (used to add ingredients required for the preparation of ketchup / sauce)

Vacuum evaporator (for vacuum concentration)

Pasteurizer (pasteurization of ketchup / sauce / ketchup)

Filling and packaging

Sterile bagged (for sterile bagged ketchup)

Automatic filling (for filling canned tomato paste or ketchup)

Bottle filling (used to fill ketchup or ketchup in glass bottles or PET bottles)

We provide automatic and semi-automatic plants for tomato processing. Ketchup, tomato paste, tomato powder and ketchup are common forms of tomato processing.

The tomato output of the factory ranges from 500 kg / h to 20000 kg / h.

Raw material	Fresh tomato(about 4.5brix)
End product	Tomato paste (28~30brix)
Processing capacity	6 tons per hour based on fresh tomato
Daily Output	17~20 tons per day(24hours)
Packaging	Aspect drum(5~220L)
Total power	220KW
Steam Consumption	3.5-4.2 t/h
Water Consumption	15-20 t/h
Cooling circulating water consumption	180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC)

Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle 
Product storage condition: room temperature; low temperature;
 
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
 
  
Main equipment of tomato paste production line In order to ensure efficient, hygienic and high-quality products during the production of tomato paste, a series of professional equipment is required. The following are the main equipment and functions on the tomato paste production line:

1. Raw material pretreatment equipment

•Washing Machine

•Purpose: Remove dirt, impurities and pesticide residues from the surface of fresh tomatoes.

•Features: Use multiple cleaning methods such as bubbling and spraying to ensure thorough cleaning.

•Sorting Machine

•Purpose: Automatically sort tomatoes according to standards such as size, color, and shape, and remove unqualified fruits.

•Features: Equipped with an advanced image recognition system, it can sort quickly and accurately.

•Crushing Machine

•Purpose: Crush tomatoes into small pieces for subsequent processing.

•Features: Made of stainless steel to prevent contamination; sharp knives and good crushing effect.

2. Blanching and peeling equipment

•Scalding Machine

•Purpose: Soften the peel and destroy the enzyme activity in the pulp tissue through short-term treatment with high-temperature steam or hot water.

• Features: Adjustable temperature and time to ensure the best processing effect.
• Peeling Machine
• Purpose: Remove the peel by mechanical or chemical methods to improve product purity.
• Features: High efficiency, environmental protection, suitable for large-scale production.
3. Pulping and Concentration Equipment
• Pulping Machine
• Purpose: Further crush the peeled tomatoes into a uniform pulp.
• Features: Double screw extrusion design to ensure high pulping rate and no large particles remain.
• Evaporator
• Purpose: Remove excess water by evaporation to make the tomato pulp reach the required solid concentration (usually 24%-30%) to form a thick tomato paste.
• Features: Multi-effect evaporation technology, energy-saving and efficient, reducing energy consumption.
4. Homogenization Equipment
• Homogenizer
• Purpose: Make the particles in the tomato paste more delicate, uniform in texture, and smooth in taste.
• Features: High-pressure homogenization technology to ensure stable product quality.
5. Sterilization and packaging equipment
•Sterilization Machine
•Purpose: Use high temperature instantaneous sterilization (HTST) or ultra-high temperature instantaneous sterilization (UHT) technology to ensure product safety and hygiene.
•Features: High degree of automation, reliable sterilization effect, and compliance with food safety standards.
•Filling Machine
•Purpose: Quantitative filling of sterilized ketchup into containers.
•Features: High precision, fast speed, and adaptable to various packaging forms (such as cans, bags, and boxes).
•Capping/Sealing Machine
•Purpose: Seal the filled containers to ensure the safety of the products during storage and transportation.
•Features: Automated operation, firm sealing, and good leak-proof performance.
6. Auxiliary equipment
•Conveyor Belt
•Purpose: Used for the transmission of materials between different processes.
•Features: Simple structure, smooth operation, easy to clean and maintain.
• Storage Tanks
• Purpose: To store semi-finished or finished tomato paste for easy mixing and supply.
• Features: Made of food-grade materials, corrosion-resistant, and large capacity.
• Cooling System
• Purpose: To cool the processed tomato paste to prevent high temperature from affecting the quality.
• Features: Circulating water cooling or air cooling, high cooling efficiency, low energy consumption.
7. Quality Control and Testing Equipment
• Online Testing Instruments
• Purpose: To monitor various parameters in the production process in real time (such as temperature, humidity, pH value, solid content, etc.).
• Features: Accurate data, quick response, and ensure stable product quality.
• Laboratory Testing Equipment
• Purpose: To inspect the quality of finished products, including microbiological testing, physical and chemical index analysis, etc.
• Features: Equipped with advanced testing instruments to ensure product safety and compliance.


 

Customizing a tomato sauce production line is a complex and multi-step process that involves multiple stages such as raw material processing, processing, and packaging. Here is a detailed customized solution to help you plan and implement this project:

1. Requirement analysis
•
Product Objective: Determine the type of tomato sauce you wish to produce (such as regular tomato sauce, low salt tomato sauce, organic tomato sauce, etc.).
•
Production scale: Determine the daily or hourly production capacity.
•
Quality standards: Clarify the quality standards of the product, including taste, color, nutritional content, etc.
•
Market positioning: Determine the target market and consumer group of the product.

2. Process flow design
Raw material processing
•
Raw material receiving: Set up a raw material receiving area to ensure the freshness and hygiene of the raw materials.
•
Cleaning: Use a cleaning machine to remove dirt and impurities from the surface of raw materials.
•
Peeling: Use a peeling machine to remove tomato skins.
•
Seed removal: Use a seed removal machine to remove tomato seeds.
•
Chop: Chop the peeled and seeded tomatoes into small pieces for subsequent processing.
machining
•
Preheating: Use a preheater to heat chopped tomatoes, making them easier to process.
•
Beating: Use a beater to mash the heated tomatoes into a pulp.
•
Concentrate: Use an evaporator to concentrate the slurry to the desired concentration, forming tomato sauce.
•
Sterilization: Use sterilization equipment to sterilize concentrated tomato sauce at high temperatures to ensure food safety.
•
Cooling: Cool the sterilized tomato sauce to a suitable temperature.
packing
•
Filling: Use a filling machine to fill tomato sauce into bottles or bags.
•
Sealing: Use a sealing machine to seal the packaging to ensure sealing.
•
Labeling: Use a labeling machine to attach labels to the packaging, indicating product information.
•
Packing: Pack the packaged tomato sauce into boxes and prepare for shipment.

3. Equipment selection
•
Raw material receiving area: conveyor belt, storage bin.
•
Cleaning machine: Bubble cleaning machine or spray cleaning machine.
•
Peeling machine: Efficient peeling machine.
•
Seed removal machine: an efficient seed removal machine.
•
Chopper: Multi functional chopper.
•
Preheater: Steam preheater or hot water preheater.
•
Beating machine: Efficient beating machine.
•
Evaporator: Vacuum evaporator or thin film evaporator.
•
Sterilization equipment: high-pressure sterilization pot or continuous sterilization line.
•
Cooling equipment: Plate heat exchanger or cooling tower.
•
Filling machine: Automatic filling machine.
•
Sealing machine: rotary sealing machine or heat sealing machine.
•
Labeling machine: automatic labeling machine.
•
Packing machine: Automatic packing machine.

4. Technical consultation and evaluation
•
Cost assessment: Evaluate the cost of equipment, including purchase cost, installation cost, operating cost, and maintenance cost.
•
Technical evaluation: Evaluate the technical performance of equipment to ensure that it meets production requirements and quality standards.

5. Scheme confirmation
•
Technical exchange: Conduct detailed technical exchanges with suppliers to confirm the specific configuration and technical details of the equipment.
•
Contract signing: Sign a contract with the supplier to clarify the rights and obligations of both parties.

6. Production and manufacturing
•
Production preparation: The supplier prepares for production based on the confirmed plan, including raw material procurement, component processing, etc.
•
Assembly and debugging: After the equipment is assembled, preliminary debugging is carried out to ensure the normal operation of each component.

7. Installation and debugging
•
On site installation: Transport the equipment to your factory for on-site installation.
•
System debugging: Debugging the entire production system to ensure smooth operation of every link.
•
Performance testing: Conduct performance testing to ensure that the equipment achieves the expected production efficiency and product quality.

8. Training and Acceptance
•
Operation training: The supplier provides training to your operators to ensure they are proficient in operating the equipment.
•
Equipment acceptance: Conduct a comprehensive acceptance of the equipment to ensure that it meets the technical requirements and performance indicators stipulated in the contract.

9. Post service
•
Technical support: Suppliers provide necessary technical support to solve problems that arise during equipment operation.
•
Maintenance and upkeep: Regularly maintain and upkeep equipment to extend its service life.

Matters needing attention
•
Regulatory compliance: Ensure that the design and production of equipment comply with local food safety regulations and standards.
•
Environmental protection: Consider the environmental performance of equipment and reduce the discharge of wastewater and exhaust gas.
•
Safety measures: Ensure the safety performance of the equipment and prevent accidents during operation.

I hope the above plan can help you smoothly customize an efficient tomato sauce production line.

 

Pre sales services

 

 

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.