| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
A 15 TPH (Tonnes Per Hour) pineapple pulper processing machine is an industrial-scale equipment designed to handle and process large quantities of pineapples, converting them into pulp at a rate of 15 metric tons per hour.
Here's a detailed overview of its typical components and operational stages:
1. Reception and Pre-processing:
• Sorting and Cleaning: Fresh pineapples are received, sorted to remove damaged or overripe fruit, and thoroughly washed to eliminate dirt, debris, and surface contaminants.
2. Peeling and Coring:
• Automatic Peeling Machine: An automated peeling machine equipped with rotating knives or abrasive belts removes the pineapple skin, leaving the flesh intact.
• Coring Unit: A coring mechanism follows, precisely cutting out the tough central core of the pineapple, leaving only the juicy flesh.
3. Chopping and Pulping:
• Chopper: The peeled and cored pineapple segments are fed into a chopper, which reduces them into smaller, uniform pieces suitable for pulping.• Pulper: The chopped pineapple pieces then enter the pulper, where they are subjected to mechanical action (e.g., grinding, pressing, or centrifugal force) to separate the fibrous pulp from the juice. The pulper may have adjustable settings to control the pulp consistency as per desired application.
4. Juice Separation:
• Juice Extractor: The pineapple pulp mixture is further processed in a juice extractor, which may use hydraulic pressure, centrifugation, or a combination of both to extract the maximum amount of juice while minimizing fiber content in the pulp.• Filtration System: The extracted juice may pass through a filtration system to remove any remaining fine fibers, seeds, or other impurities, resulting in a clear or semi-clear pineapple juice.
5. Pulp Processing and Dewatering:
• Pulp Conditioning: The separated pineapple pulp may undergo additional treatments, such as enzymatic or thermal processing, to improve texture, flavor, and shelf life.• Dewatering (optional): If a drier, more concentrated pulp is required, the pulp may be sent through a dewatering machine (e.g., belt press, screw press, or vacuum evaporator) to reduce its moisture content.
6. Post-processing and Packaging:
• Sterilization (if needed): The pulp or juice may be heat-treated (pasteurization or UHT sterilization) to ensure microbial stability and extended shelf life.• Cooling: Processed pulp or juice is rapidly cooled to maintain quality and prevent spoilage.• Packaging: The pulp is then filled into appropriate packaging materials (e.g., bags, drums, or aseptic containers) and sealed for storage or transportation.
A 15 TPH pineapple pulper processing machine is a high-capacity solution ideal for pineapple processors, juice manufacturers, and other food industry players requiring substantial output volumes. These machines often feature robust construction, easy maintenance, and advanced automation to ensure consistent performance and efficiency.
|
Raw material: |
Mango and pineapple Peach,apricot,plum and other similar flesh fruits with hard seed |
|
End product: |
Nature Juice, juice Concentrate, transparent juice, cloudy juice, canned fruits |
|
Production capacity: |
20T/D-2000T/D |
|
Output percentage: |
≥90% |
|
Solid content |
7~12Brix |
|
Packing type for end product: |
Aseptic Bag/glass Bottle/PET Bottle /gable Top Box |
The installation and debugging of a pineapple processing line involves several complex steps to ensure the efficient and safe operation of the facility. Here's a comprehensive overview:
Installation
1. Site Preparation:•Choose a suitable location with easy access to raw materials (pineapples), water, electricity, and drainage systems.•Level the ground, install food-grade flooring, and create designated areas for equipment setup.
2. Equipment Assembly:•Receiving and Cleaning: Set up conveyors, washing machines, and sorting lines to remove debris from pineapples.•Peeling and Coring: Install automatic or semi-automatic peeling and coring machines.•Juice Extraction: Place hydraulic presses or centrifugal extractors to separate juice from pulp.•Filtration System: Mount filters for clarification and removal of solids.•Pasteurization/ Sterilization: Integrate pasteurizers or UHT systems for sterilizing the juice.•Blending and Flavoring: Assemble blending tanks for adding sugars, flavors, or other ingredients as per product specifications.•Bottling and Packaging: Install filling machines, capping devices, labeling equipment, and packaging lines.•Sterile Storage Tanks: Position storage tanks for holding final products before distribution.
3. Utilities Connection:•Connect water supply, power, steam, compressed air, and refrigeration systems to the relevant machinery.
4. Control Systems Integration:•Incorporate PLCs (Programmable Logic Controllers) and SCADA (Supervisory Control and Data Acquisition) systems to automate processes and monitor performance.
5. Safety Measures:•Ensure all safety features are installed correctly, such as emergency stop buttons, interlocks, and protective barriers.
Debugging
1. Mechanical Checks:•Conduct dry runs without actual produce to test the mechanical functionality of each piece of equipment, checking for vibrations, leaks, and smooth operations.
2. Electrical Testing:•Test all electrical connections, sensors, and control panels to ensure they operate correctly.
3. Process Validation:•Run trial batches through the system, adjusting parameters to optimize yield, quality, and consistency in taste and texture.
4. Sanitation Protocols:•Validate CIP (Clean-in-Place) systems and establish SOPs (Standard Operating Procedures) for cleaning and sanitation.
5. Quality Assurance Setup:•Calibrate instruments for measuring acidity (pH), Brix, and microbial levels, and set up sampling procedures for quality checks.
6. Operator Training:•Train personnel on the operation, maintenance, and troubleshooting of the equipment, emphasizing hygiene and safety standards.
7. Final Commissioning:•Once all tests have been successfully completed, obtain necessary approvals and certifications from health authorities and commence production.
Throughout the process, detailed records should be kept, regular maintenance schedules established, and compliance with food safety regulations and industry best practices maintained to ensure a high-quality and efficient pineapple processing plant.
The Pineapple Juice processing line involves multiple steps from raw material processing to the final product. The following are the main raw materials and products:
Raw material
1. Fresh pineapple: This is the main raw material for producing pineapple juice, and high-quality ripe and pest free pineapples are usually selected.
2. Water: Used for cleaning pineapples and diluting concentrated juice.
3. Auxiliary materials:
Stabilizers: such as gum, xanthan gum, etc., used to maintain the stability and texture of the product.
Sweetener: such as sugar, honey, etc., used for seasoning.
Acidity regulator: such as citric acid, used to adjust the pH value of fruit juice.
Antioxidants: such as vitamin C, used to prevent juice from oxidizing and discoloring.
• essence: Add as needed to enhance flavor.
Product
1. Fresh pineapple juice: Directly extracted fresh pineapple juice can be consumed after simple filtration and sterilization treatment.
2. Concentrated pineapple juice: Fresh pineapple juice is concentrated through evaporation or reverse osmosis technology for easy storage and transportation.
3. Compound fruit juice: Mix pineapple juice with other fruit juices (such as apple juice, orange juice, etc.) to increase flavor diversity.
4. Functional Pineapple Juice: Pineapple juice with specific functional ingredients (such as vitamins, minerals, probiotics, etc.) added has additional health benefits.
5. Fermented Pineapple Juice: Pineapple juice made through a fermentation process, similar to fermented beverages, has a unique flavor and probiotic function.
6. Pineapple juice beverage: a pineapple juice beverage made by adding water and other ingredients, suitable for large-scale production and sales.
Brief description of processing flow
1. Raw material reception and pretreatment: Collect fresh pineapples for pre-treatment such as cleaning, peeling, core removal, and cutting.
2. Juice extraction: Use a juicer to extract juice from pineapple.
3. Filtration: Remove solid particles from the juice to make it clear.
4. Clarification/Degassing: Removing suspended solids and dissolved gases from fruit juice through physical or chemical methods to improve stability.
5. Concentration (optional): Concentrate the juice through evaporation or reverse osmosis technology to reduce volume and facilitate storage and transportation.
6. Preparation: Add auxiliary materials such as water, sweeteners, acidity regulators, etc. as needed to adjust the taste and nutritional content.
7. Homogenization: evenly distribute the components in the juice to prevent stratification.
8. Sterilization: Kill harmful microorganisms through high-temperature instantaneous sterilization (HTST) or ultra-high temperature instantaneous sterilization (UHT) treatment.
9. Cooling/Packaging: The sterilized juice is rapidly cooled and packaged under sterile conditions.
10. Storage/Distribution: Packaged products are stored at appropriate temperatures and distributed to the market.
I hope this information is helpful to you! If you need more detailed steps or other relevant information, please let me know.
Customizing Pineapple Puller Processing Line mainly involves selecting suitable machine configurations and parameters to ensure that the final product meets specific production needs. Here are some key steps and considerations:
Determine production scale: Firstly, it is necessary to determine the expected daily or hourly production volume. This will affect the specifications and configuration of the machine, such as whether a fully automated production line is required or whether semi automated equipment is acceptable.
Choose the appropriate machine: Based on the production scale, select the appropriate pineapple pulsar machine. For example, if the production scale is small, smaller machines can be chosen; For large-scale production, more efficient and powerful equipment needs to be considered.
Configure additional equipment: Depending on production needs, additional equipment may need to be configured, such as a pine apple peeler machine to reduce pre-processing time, or a dehydrator and dried fruit production line to adapt to different product form requirements.
Set product quality standards: Based on market demand and customer preferences, set product quality standards. For example, if planning to produce pine apple pulp or pine apple jam, it is necessary to consider the uniformity, taste, and shelf life of the product.
Consider cost and budget: Customizing a production line requires consideration of cost-effectiveness. Select cost-effective equipment and materials based on the budget, while ensuring that the long-term operating costs of the production line are also within a controllable range.
Technical support and after-sales service: Choose suppliers who provide excellent technical support and after-sales service to ensure the smooth installation, commissioning, maintenance, and upgrading of the production line.
Customized detail adjustments: Depending on specific needs, adjustments may need to be made to the details of the production line, such as color, size, etc., to ensure that the production line matches the production environment and brand image.
In summary, customizing a Pineapple Puller Processing Line requires comprehensive consideration of factors such as production scale, equipment selection, configuration of additional equipment, product quality standards, cost budget, technical support, and detailed adjustments.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
){kind=link}