falling film evaporator for fruit juice

• Customization: Available
• Processing Material: Natural Ingredients
• Application: Pet Food, Chocolate, Ice Cream, Vegetable, Fruit, Dairy, Beverage
• Customized: Customized
• Certification: CE, ISO9001
• Power Source: Gas
• Automatic Grade: Automatic
• name: falling film evaporator
• material: SUS304

Product Description

 Falling film evaporator

Scope of application: Applicable to the food, pharmaceutical, chemical, biological, environmental protection, waste recycling and other sectors of the low-temperature continuous evaporation and concentration, this evaporator has characteristics of high heat transfer efficiency, short heating time of materials etc, so especially suitable for heat-sensitive, foaming material etc.
 
Equipment composition:The evaporator, separator, condenser, heat pressure pump, vacuum pump, product liquid pump, condensate pump, operating platform, instrument and valve pipeline system etc.
 
 
Performance characteristics:
 
1.     1.  Steam heating uniformly, high heat transfer efficiency and short heating time.
2.     2.   It can use waste heat as heat source, reducing steam consumption.
3.     3.  The distribution device distribute the material evenly in the heating pipe of the evaporator, material will flow as membranous from top to bottom under the gravity, vacuum of induction and action of airflow, during exercise it will have heat exchange with the heating steam on the external surface of the heating tube of evaporate.
4.     4.  The evaporation process in vacuum environment, the evaporation temperature is relatively low, the evaporator is not easy to scale.
5.     5.   Suitable for foaming material evaporation and concentration, the liquid in the heating pipe is evaporated in form of the membrane in evaporator, that will be the formation of vapor-liquid separation, at the same time in the bottom most of liquid is pumped away, only a little feed liquid mix with secondary steam enter into the separator enhanced separation, in the whole process did not form too high impact, which will avoid to form bubble.
6.     6.  For fruit juice or milk evaporation concentration, this equipment can have the functions of sterilization, material preheat at first, and then enter the sterilizer, can reach 90-125 degrees, maintain 30-60 seconds, in effect body, the material is quickly flash evaporated, temperature decline transiently .
7.     7.  Equipment can be equipped with CIP cleaning system, realize the cleaning in place, complete sets of equipment is convenient for operation, no dead angle.
8.     8.  Available to equip with a steam jet pump, reduce the steam consumption, save operation cost.
9.     9.  Equipment can continuous feeding and discharging.
The equipment can be deviced automatic control system , with the completely configuration, operation, monitoring and control function, system consists of communication interface, alarm, report printing, control parts, feed quantity automatic control, automatic control of heating temperature, outlet concentration automatic control, automatic control of the cleaning.
 
Technical parameters (evaporation according to the customer need to design)
 

model		BYJM-3-3	BYJM-3-5	BYJM-3-10	BYJM-3-20		BYJM-3-30	BYJM-3-50
Moisture evaporation(KG/H)		3000	5000	10000	20000		30000	50000
Steam consumption(T/H)		0.9-1.2	1.5-2	3-4	6-8		9-12	15-20
Steam pressure(Mpa )		0.4-0.8
The amount of the water evaporate to steam(Tone)		2.5- 3.33
Vacuum degree	1^st effect (MPa)	-0.01-0.18
	3^rd effect (MPa)	-0.085
Evaporation temperature	1^st effect (°C)	70-115
	3^rd effect (°C)	45-55
External dimension(LXWXH)		5X2.8X10	6X3.5X11	7.2X4.1X11.3		9X5.X14	11X6X14	12.5X7.6X14

 

   Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
 
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system