Orange juice production equipments extractor machine
Orange juice production usually involves the following main equipment:
1. Cleaning equipment
Function: Used for cleaning dirt and pesticide residues on the surface of oranges.
Common types: drum type cleaning machine, spray type cleaning machine, etc.
2. Grading equipment
Function: Classify oranges based on their size, weight, and quality.
Common types: optical sorting machine, weight sorting machine, etc.
3. Juicing equipment
Function: Squeeze oranges into juice.
• Common types:
Cold press juicer: Suitable for high-quality juice production, it can maximize the retention of the nutritional components of the juice.
Spiral juicer: Extracting juice through spiral squeezing, with high efficiency.
Hydraulic juicer: uses hydraulic pressure to extract juice, suitable for small-scale production.
4. Filtering equipment
Function: Remove fruit pulp, seeds, and other impurities from juice.
Common types: vibrating screen, centrifugal filter, membrane filter, etc.
5. Homogenization equipment
Function: Make the particles in the juice more delicate and improve the taste.
• Common type: High pressure homogenizer.
6. Sterilization equipment
Function: Sterilize juice and extend shelf life.
Common types: Pasteurizer, High Temperature Instant Sterilizer (UHT), etc.
7. Concentrating equipment
Function: Concentrate juice through evaporation and other methods for easy transportation and storage.
Common types: Multi effect evaporator, thin film evaporator, etc.
8. Filling equipment
Function: Fill juice into bottles, cans, or bags.
Common types: automatic filling line, sterile filling machine, etc.
9. Sealing equipment
Function: Seal the packaging container.
Common types: capping machine, heat sealing machine, etc.
10. Labeling equipment
Function: Attach labels to packaging containers.
• Common type: automatic labeling machine.
11. Packaging equipment
Function: Packaging the finished product externally.
Common types: cardboard packaging machine, shrink packaging machine, etc.
12. Testing equipment
Function: Conduct quality inspection on finished products to ensure compliance with standards.
Common types: metal detection machine, X-ray detection machine, etc.
13. Storage equipment
Function: Store raw materials and finished products.
Common types: shelves, pallets, forklifts, etc.
These devices can be selected and configured according to your specific needs and production scale. If you need more detailed device information or have specific needs, please let me know and I can provide you with more help and advice.
Advantage
1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits With similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.
2. Flexible configuration to make the line, according to different requirements for the end products, Some exact equipments with different functions are flexible chosen, for example: Debitterizing, Deacidification, oil refiner, evaporation etc.
3. According to different investment value and product structure, client can require average, middle LevEL or high level processing equipments.
4. END product with pure flavor, bright colour, and high output percentage;
5. Whole line with features as high level automatical, low labour intensity, easy operation, safe Function and low operation cost.Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
Raw material: |
Fresh Orange, Lemon, Citrus, Pomelo, Grapefruit |
| End product: |
NFC Fresh Nature Juice, juice Concentrate, oil, orange Pulp, cyst |
| Production capacity: |
20t/D-2000t/D |
| Output percentage: |
≥90% |
| Solid content |
7~12brix |
| Packing type for end product: |
Aseptic Bag/glass Bottle/pet Bottle /gable Top Box/Tetra Pak |
Installing and debugging an orange juice processing production line is a complex process that involves multiple professional fields, including mechanical engineering, food science, electrical engineering, and automation control.
Here is a general overview of the steps: installation phase
1.
Site preparation: Firstly, ensure that the factory floor is level and has sufficient space to accommodate equipment. Check if the power supply, water source, and drainage system meet the requirements of the production line.
2.
Equipment transportation and unloading: Transport orange juice processing equipment from the manufacturer to the factory, and use a crane or forklift to safely place the equipment in the designated location.
3.
Equipment assembly: According to the manufacturer's manual, professional technicians assemble the equipment. This may include installing conveyor belts, juicers, filters, heating and cooling systems, filling machines, etc.
4.
Pipeline and electrical connection: Connect all necessary pipelines, including water supply, drainage, and steam pipelines. At the same time, install and connect electrical circuits to ensure that all equipment can be correctly connected to the power supply.
5.
Installation of Control System: Set up an automation control system, such as PLC (Programmable Logic Controller) and HMI (Human Machine Interface), for monitoring and adjusting various parts of the production line.
Debugging phase
1. Preliminary testing: Start the equipment without any raw materials and check if all components, including motors, sensors, valves, and conveyor belts, are functioning properly. 2. Empty run: Conduct several empty runs to simulate the actual production process, in order to check the coordination between equipment and the response of the automation control system. 3. Raw material testing: Introduce a small amount of oranges for preliminary processing, observe the performance of the entire production line, including juice extraction efficiency, filtration effect, sterilization temperature, and filling accuracy. 4. Parameter adjustment: Based on the test results, fine tune the equipment parameters, such as juice pressure, heating temperature, filling speed, etc., to achieve the best production effect. 5. Quality control: Check the quality of processed orange juice, including taste, color, sugar content, and microbiological indicators, to ensure compliance with food safety standards. 6. Employee training: During the debugging process, provide equipment usage and maintenance training to operators to ensure they can operate correctly and respond to unexpected situations. 7. Comprehensive testing before formal production: After completing all debugging, conduct a long-term continuous operation test to verify the stability and reliability of the production line. 8. Recording and reporting: Record data and issues during the debugging process, write debugging reports as a basis for future reference and maintenance. The entire installation and debugging process requires close collaboration among interdisciplinary teams to ensure efficient and safe operation of the production line.
Understood, you would like to know how to customize orange juice production equipment and specific steps. Customizing orange juice production equipment requires consideration of multiple aspects, including your production scale, budget, product quality requirements, etc. The following are the general steps for customizing orange juice production equipment:
1 Requirement analysis
• Determine production scale: Clearly define your daily or annual production capacity.
Product specifications: Determine the type of orange juice you wish to produce (such as pure juice, concentrated juice, etc.).
Quality standards: Determine the quality standards of the product based on market and regulatory requirements.
• Budget: Set your equipment procurement and installation budget.
2. Preliminary design and planning
• Flow chart: Draw a production process flow chart, specifying the equipment required for each step.
Equipment selection: Choose the appropriate equipment type and technical parameters according to the requirements.
• Layout planning: Plan the layout of the workshop to ensure that equipment is arranged reasonably and easy to operate and maintain.
3. Price determination
• Inquiry and negotiation: Inquiry and negotiate prices and service terms.
4. Technical exchange and confirmation
• Detailed design: Conduct detailed design discussions with the supplier's technical team to ensure that the equipment meets your specific needs.
• Contract signing: After confirming all details are correct, sign a formal procurement contract to clarify the rights and obligations of both parties.
5. Equipment manufacturing and delivery
Production supervision: Regularly communicate with suppliers and track the production progress of equipment.
• Factory inspection: The equipment undergoes strict quality inspection before leaving the factory to ensure compliance with contract requirements.
Transportation and installation: Arrange the transportation of equipment and carry out installation and commissioning on site.
6. Training and trial operation
• Operation training: Suppliers should provide detailed equipment operation training to ensure that your employees can operate proficiently.
• Trial operation: Conduct trial production, check the operation of equipment, and solve possible problems.
7. Formally put into operation
• Optimization and adjustment: Make necessary adjustments and optimizations based on the results of the trial run.
Full production: officially put into production, starting mass production of orange juice.
8. After sales service and maintenance
• Regular maintenance: Develop a regular maintenance plan for the equipment to ensure its long-term stable operation.
Technical support: Suppliers should provide timely technical support to solve problems encountered during the production process.
Summary: Customizing orange juice production equipment is a systematic project that involves multiple stages. By following the above steps, you can ensure that the equipment not only meets your production needs, but also guarantees product quality and production efficiency.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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