Basket Washing Machine for Food & Beverage Processing for Manufacturing Plants
A basket washing machine, also known as a crate washer or container cleaning system, is a specialized piece of equipment designed to efficiently clean and sanitize various types of baskets, crates, trays, and containers used in the food industry, agriculture, and other sectors where hygiene is paramount.
These machines automate the cleaning process, saving time, labor, and resources while ensuring consistent cleanliness and sanitation standards.
Here's an overview of how a basket washing machine works and its key features:Operation Process:
1.
Loading: Dirty baskets are manually or automatically loaded onto a conveyor system that feeds them into the washing chamber.
2.
Pre-Rinse: The first stage often involves a high-pressure water spray to remove loose debris and food residue. This can be done with cold or warm water.
3.
Washing: Using hot water mixed with detergent, a series of spray nozzles target all surfaces of the baskets, ensuring thorough cleaning. The water temperature and detergent concentration are carefully controlled to optimize cleaning effectiveness.
4.
Rinsing: After washing, another rinse cycle follows, typically using clean, hot water to remove any remaining detergent. Some machines may incorporate multiple rinses or use recirculated water treated by filters and sanitizing systems.
5.
Sanitizing: A final rinse with a sanitizing solution, such as hot water mixed with a small percentage of sanitizer, ensures that all bacteria and pathogens are eliminated. The sanitizing stage is critical to meeting food safety regulations.
6.
Drying: Depending on the model, baskets may pass through a drying tunnel equipped with blowers or heated air to remove excess moisture, promoting faster drying and preventing the growth of microorganisms.
7.
Unloading: Clean and dry baskets exit the machine and are either stacked manually or automatically for reuse.
Key Features:• Adjustable Parameters: Many machines allow for adjustment of wash time, temperature, and chemical dosage to accommodate different levels of soiling and material types.
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Energy and Water Efficiency: Modern basket washing machines are designed to conserve resources with features like heat recovery systems, water recycling, and precise dosing of detergents and sanitizers.
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Stainless Steel Construction: To withstand harsh cleaning chemicals and frequent exposure to moisture, these machines are typically made of high-grade stainless steel, ensuring durability and ease of cleaning.
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Versatility: They can be configured to handle a wide range of basket sizes and shapes through adjustable conveyor systems and customizable spray patterns.
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Automation and Controls: Advanced control systems allow for programmed wash cycles, monitoring of performance parameters, and alerts for maintenance needs or errors.
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Safety Features: Include emergency stop buttons, interlocks to prevent access during operation, and temperature and pressure controls to ensure safe operation.Basket washing machines play a vital role in maintaining hygiene standards and reducing cross-contamination risks in industries where cleanliness is fundamental to product quality and consumer safety.
Main parameters for crate washer:
Capacity: 150pcs/hr-800pcs/hr
External dimension: 7000*1250*1110mm
Electrical Power consumption: 9.1 KW
Steam consumption: 250KG/H
Water consumption: 300KG/H
Washing agent: Alkali solution and hot water
Structure and description
Material: SUS304 stainless steel
Main parts: Conveying system, water tank with filtration, water recirculation pumps, steam heating, spray nozzles, electrical control system.
Working principal: Steam is injected to water directly for heating; The spraying nozzles are used in all directions, so crates can be cleaned from different directions; There are three washing sections, 1st section by spraying alkali solution, cleaning temperature 80 degrees; 2ND section by spraying hot water, temperature 80 degrees; 3rd by normal water cleaning and meanwhile cool the crates before output;
This machine is driven by chain so the machine works continuously
Cleaning speed: Adjustable to exact requirement
Plastic crate washing (cleaning) machine is used to wash the crates that contain packages for juice and other foods;
It has the advantages of high automatic, washing completely, saving labor, avoiding chemicals solvents or reagents etc.
Structure: Made of stainless steel, it is composed of machine body, platform, driving system, water pump, Spraying water section etc.
There are several spraying parts to be chosen as well as different washing liquid
In accordance with different types of crates to be washed.
Use: Mainly used to wash the plastic crates, for example the storage crates of milk bottle, juice bottle and beer bottles.
Crate washers are widely used in many industries, mainly for cleaning pallets, boxes, and other containers used during transportation and storage. These machines can efficiently remove dirt, dust, oil stains, etc. from trays, ensuring their cleanliness and hygiene, and extending their service life. Here are some typical examples of Crate Washing applications:
1. Food processing industry
1.1 Case Background
• Customer: A certain food processing factory
• Products: Various foods (such as vegetables, fruits, meat, etc.)
• Production capacity: 100 tons of food per day
1.2 Production Process
1. Raw material reception: Receive raw materials from suppliers.
2. Initial processing: Initial processing of raw materials (such as cleaning, cutting, etc.).
3. Packaging: Packaging the processed food into trays.
4. Transportation: Transport pallets to the next process or storage area.
5. Recycling: Recycling used pallets.
6. Cleaning: Use Crate Washing to clean the recycled trays.
7. Drying: Dry the cleaned tray.
8. Reuse: Put clean trays back into use.
1.3 Key equipment
Crate Washing: Used for cleaning trays.
Drying machine: used for drying and cleaning trays.
Conveyor belt: used for conveying pallets.
2. Beverage industry
2.1 Case Background
• Customer: A certain beverage company
• Products: Various beverages (such as carbonated drinks, fruit juice, mineral water, etc.)
• Production capacity: 50 tons of beverages per day
2.2 Production Process
1. Raw material preparation: Purchase raw materials from suppliers.
2. Mixing: Mix the beverage according to the formula.
3. Filling: Fill beverages into bottles or cans.
4. Packaging: Load the filled beverage into a tray.
5. Transportation: Transport pallets to warehouses or distribution centers.
6. Recycling: Recycling used pallets.
7. Cleaning: Use Crate Washing to clean the recycled trays.
8. Drying: Dry the cleaned tray.
9. Reuse: Put clean trays back into use.
2.3 Key Equipment
Crate Washing: Used for cleaning trays.
Drying machine: used for drying and cleaning trays.
Conveyor belt: used for conveying pallets.
3. Logistics industry
3.1 Case Background
• Customer: A logistics company
• Products: Various goods
• Capacity: Processing 1000 pallets per day
3.2 Production Process
1. Receipt of goods: Receive goods from customers.
2. Sorting: Sorting and categorizing goods.
3. Loading: Load the goods onto the pallet.
4. Transportation: Transport the pallet to the destination.
5. Unloading: Unload the goods from the pallet.
6. Recycling: Recycling used pallets.
7. Cleaning: Use Crate Washing to clean the recycled trays.
8. Drying: Dry the cleaned tray.
9. Reuse: Put clean trays back into use.
3.3 Key Equipment
Crate Washing: Used for cleaning trays.
Drying machine: used for drying and cleaning trays.
Conveyor belt: used for conveying pallets.
Success factors
Cleaning effect: Ensure that the tray is clean and free of residual dirt.
Drying efficiency: Quickly dry and clean the tray to prevent secondary pollution.
Equipment maintenance: Regularly maintain and repair equipment to ensure stable production.
Hygiene standards: comply with relevant industry hygiene standards to ensure product quality.
Environmental protection: Take measures to reduce wastewater and exhaust emissions and protect the environment.
The installation and debugging process of a basket washing machine involves several steps to ensure its proper functioning, efficiency, and adherence to safety and hygiene standards.
Below is a detailed outline of this process:
1. Site Preparation• Location Selection: Choose a well-ventilated area with easy access to water supply, drainage, and electrical connections. Ensure the floor is level and can bear the machine's weight.• Infrastructure Setup: Install necessary plumbing for water intake, drainage, and if applicable, hot water supply. Also, provide a suitable electrical connection that matches the machine's voltage and amperage requirements.
2. Unpacking and Inspection• Inspect Components: Carefully unpack the machine and all accessories, checking for any damage during transport.• Verify Contents: Ensure all parts, including spray nozzles, pumps, filters, conveyors, and control panels, are present and undamaged.
3. Assembly• Follow Manual: Use the manufacturer's installation manual as a guide to assemble the machine. This may involve mounting frames, positioning spray bars, installing conveyors, and connecting electrical and plumbing lines.• Secure Fastenings: Tighten all screws, nuts, and bolts to the recommended torque to prevent leaks and ensure stability.
4. Plumbing and Electrical Connection• Water Supply: Connect the machine to the water supply, ensuring the correct water pressure and temperature if required for hot water input.• Drainage: Install a suitable drain system that can handle the volume of wastewater generated during operation.• Electrical Wiring: Wire the machine according to the electrical diagram provided, including the control panel, motors, and heating elements. Ensure all wiring is secure and meets local electrical codes.
5. Initial Testing (Without Baskets)• Leak Test: Fill the machine with water and check for any leaks in the plumbing system.• Functionality Check: Run the machine through a complete cycle without any baskets to check that all spray nozzles, pumps, conveyors, and heating elements operate correctly.• Control Panel Testing: Verify that all control functions, including start/stop, cycle selection, and temperature and pressure settings, respond as expected.
6. Calibration and Adjustment• Spray Nozzle Alignment: Adjust the position and angle of spray nozzles to ensure optimal coverage of the baskets.• Temperature and Chemical Dosing: Calibrate the temperature sensors and chemical dosing pumps to ensure accurate and consistent application.
7. Sanitizing and First Wash• Sanitize the Machine: Before the first use, sanitize the machine according to the manufacturer's instructions to eliminate any contaminants from the manufacturing or installation process.• Trial Wash: Load a batch of empty baskets for a test wash to assess cleaning effectiveness and make any necessary adjustments.
8. Staff Training• Operation and Maintenance: Train the operating staff on the correct usage of the machine, including loading and unloading procedures, selecting wash programs, and daily cleaning and maintenance tasks.
9. Documentation and Certification• Record Keeping: Document the installation and debugging process, including any adjustments made, for future reference.• Compliance Check: Ensure the installation meets all relevant health and safety regulations and obtain any necessary certifications or inspections.
By following these steps, you can ensure the basket washing machine is installed and debugged correctly, leading to efficient cleaning, improved hygiene, and compliance with industry standards.
Technicalparameter:
|
Model |
Capacity |
Steam consumption |
Cooling water
consumption |
Electric consumption |
Dimension
(L*W*H) |
|
BYXXJI-3 |
300 pcs/H |
250KG/H |
300(KG/H) |
9.1KW |
7000*1250*1110 |
|
BYXXJI-6 |
600 pcs/H |
400KG/H |
450(KG/H) |
17.2KW |
13500*1380*1200 |
|
BYXXJI-8 |
800 pcs/H |
500KG/H |
500(KG/H) |
18KW |
16500*1380*1250 |
To provide a professional customization process for the Basket Washing Machine for Food, it is necessary to consider multiple aspects such as equipment performance, hygiene standards, and automation level. The following is the detailed customization process:
1. Requirement analysis
• Cleaning object: Determine the specific type, size, and material of the food basket to be cleaned.
• Production requirement: The number of food baskets that need to be cleaned per hour or per day.
Cleaning standards: Determine the cleanliness requirements after cleaning according to the hygiene standards of the food industry.
• Space limitations: Understand the size and layout of the space for installing equipment.
2. Preliminary design and consultation
• Technical specification development: Based on the above information, the supplier will provide you with a technical document containing expected performance parameters.
• Process flow diagram drawing: Show the steps of the entire cleaning process and their connection with other equipment.
• Space layout suggestion: Provide rationalization suggestions based on the actual conditions of your factory to ensure smooth operation of the equipment after installation.
3. Equipment selection
• Core component selection:
• Nozzle system: Choose the appropriate nozzle type and layout to ensure comprehensive coverage of the cleaning area.
• Pumping system: Select the appropriate pump based on the water flow pressure and flow requirements.
Control system: It is recommended to use a PLC control panel to achieve automated operations and data recording functions.
• Conveyor system: Choose an appropriate conveyor belt or chain system to ensure smooth movement of the food basket during the cleaning process.
• Supporting facilities: such as pre washing tank, main washing tank, rinsing tank, drying device, etc.
4. Deepen design and manufacturing
• Detailed drawing development: After the customer confirms the design scheme, the engineer begins to produce detailed mechanical assembly drawings and technical documents.
• Parts procurement and assembly: Select high-quality raw materials based on the final design plan and process and assemble them according to the plan.
Quality inspection: After completion, the finished product must undergo strict quality inspection procedures to ensure compliance with industry standards and user specific requirements.
5. On site installation and debugging
Transportation and Unloading: Safely transport the machine to its destination and carefully unload it.
• Positioning installation: Place each component in the pre planned position and complete electrical wiring and other work.
• Start up test: Conduct a comprehensive inspection before the initial operation, and then gradually turn on each part of the function to observe if it works properly.
6. Training and after-sales service
• Operation guidance: Provide necessary operation and maintenance training for staff to familiarize them with how to use new equipment correctly.
Long term support: Establish an after-sales service center, promptly respond to customer feedback issues, and regularly follow up to check equipment status.
7. Additional Features and Optimization
Online monitoring system: Install temperature, pressure and other sensors to monitor key parameters during the cleaning process in real time.
Energy saving design: adopting an efficient heat recovery system to reduce energy consumption.
Wastewater treatment: Set up a wastewater treatment system to ensure that emissions meet standards.
Automated packaging: Combining automated packaging lines to improve the overall efficiency of the production line.
8. Environmental Protection and Sustainable Development
Wastewater treatment: Set up a wastewater treatment system to ensure that emissions meet standards.
• Waste management: Reasonably dispose of the waste generated during the production process, such as slag, which can be considered for use as feed or other purposes.
9. Certification and Compliance
• Obtain relevant certifications: Ensure that the equipment complies with inter
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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