Coconut Processing Equipment Fruit Juice Production Line for Fruit Processing Machines
Coconut processing equipment refers to the machinery and tools used in various stages of coconut processing, from husking and cracking to extracting coconut water, flesh, and oil. Here's a brief overview of different types of equipment used in the coconut processing industry:
1. Husking Machines: These are used to remove the outer fibrous husk of the coconut. They can be manual or powered by electric motors.
2. Cracking Machines: After husking, these machines crack open the coconuts to access the inner shell. Some models can also separate the coconut water for collection.
3. Shell Removal Machines: Once cracked, the shells need to be removed. These machines help in separating the shell from the coconut meat.
4. Grating Machines: Used to grate the coconut meat into smaller pieces, which is necessary for making coconut milk or desiccated coconut.
5. Expellers and Presses: These are essential for extracting coconut oil from the grated coconut meat. Expellers use mechanical force to squeeze out the oil, while presses may use hydraulic pressure.
6. Refining Equipment: If the coconut oil needs further refinement, this equipment includes filters and centrifuges that remove impurities and improve clarity.
7. Packaging Machines: Once the coconut products are processed, they need to be packaged. This can include bagging machines for desiccated coconut, bottling machines for coconut water, and sealing machines for coconut oil.
8. Drying Equipment: For products like desiccated coconut or copra (dried coconut), drying ovens or dehydrators are used to reduce moisture content.
9. Blanching Machines: Some processes require blanching to remove any remaining husk particles or to prepare the coconut for further processing.
10. Conveyors and Material Handling Systems: To move coconuts and processed products through the various stages of production, conveyors and other material handling systems are used.
The choice of equipment will depend on the scale of operation, the specific coconut products being produced, and the budget available.
Suitable for all kinds of coconut to produce coconut water, coconut milk, juice with coconut ,coconut powder and etc. This processing line is combined with peeler, pulverizer, screw separator, filtration, disc centrifugal separator, blending system, degasser, homogenizer, sterilizer, filler, flusher, autoclave, ink coder and etc. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
* Produce coconut water, coconut milk, coconut juice and etc
* Capacity ranges from 500kg/h to 20t/h,designed by the customer's needs
* Configuration is flexible, according the requirement of client to prepare the suitable machine
* With aseptic filler and hot filler
* Modular design, which can combine different processing technique
* High automatic degree, labor-saving
* Equipped with CIP to make clean easy
* Material contacted with production is SUS304 stainless steel, fully meets the food hygiene safety requirements
PARAMETER
| Raw Material |
Coconut shell and coconut meat |
| End products |
coconut water and milk, coconut cream, coconut oil |
| End Package |
Aseptic bags in drums, bottles, tin cans, cartons |
| Processing products |
UHT water and milk |
End Products and Package of Coconut Processing Line
--Concentrate Coconut water filled into aseptic bags(5kg,220kg or 1000kg)
--Single strength coconut water(Non-concentrated coconut water)filled into tin cans,bottles or asptic bags.
--Coconut milk/cream filled into aseptic bags,tin cans or bottles.
--Desiccated Coconut filled into poly bags,jars or pouches.
--Virgin Coconut Oil(VCO)filled into bottles or barrels.
Single Strength Coconut water is a refreshing and cooling drink. Its sodium and potassium content makes it an ideal drink for rehydration. In a healthy, undamaged coconut, the water is even sterile. Fresh coconut after dehusking and deshelling, then use one needle to pierce one hole on the coconut to extract coconut water. After extraction, coconut water is filtered. Filtration can be done using a double cloth filter. This is especially important for mature coconut water, as dry husk fibres and dirt from the shell of mature nuts can easily get into the coconut water during extraction. After filtration, the coconut water is quickly cooled to retard any deterioration reactions. Then, it is sent for separation, homogenizing, degassing, subsequent pasteurization and aseptic packaging.
If coconut water is extracted at a location away from the aseptic packaging site, the filtered coconut water can be packed into food grade plastic bags, quickly cooled and transported to downstream processing. The single strength coconut water content is 92%-95% and soluble solids is about 12 brix.
Concentrated coconut water: Concentrated coconut water is about 60-65 brix and water content is about 35%-40%. Fresh coconut water after extracting, filtering, cooled to 10 ºC and storing into double layers insulation tanks. Then the low-temperature coconut water will be prepasteurization and separation. Then, it goes into a multiple-effect evaporation stage to increase °Brix levels. Usually, the product is concentrated to 60-65 °Brix and packed into 200 kg plastic bags in drums for bulk transportation under ambient conditions. It is recommended that the concentrate coconut water will be stored at below zero temperature for 2 years.
Coconut milk/cream: Coconut milk and cream are produced from 10-13 months old mature coconuts when the kernel is hard and thick. They are natural oil-in-water emulsions extracted from the mature coconut kernel. The difference between coconut milk and cream is the amount of fat. The fat content of the coconut milk is 5%-20%, whereas coconut cream reaches to 20%-50%. To extract coconut milk for industrial manufacturing purposes, mature coconuts go through deshelling and paring. Pieces of kernels are then sent into industrial-scale cutters and grinders. Next, grated coconut kernel then goes into a series of screw extractors to extract coconut milk. The residual kernel from this first press is then mixed with water before it is pressed again to increase extraction yield. After extraction, coconut milk is filtered to remove large contaminants. It can then be standardized to a pre-determined level of fat and blended with other ingredients. Finally, coconut milk is homogenized, degassed, pasteurized and aseptically filled into aseptic bags or small package like bottles or tin cans.
Coconut oil: Coconut oil is one of the main products traditionally derived from the coconut kernel. Coconut oil processing methods or technologies are classified into two major types based on copra or fresh coconut kernel used. The oil extraction technology, which starts with copra as the raw material, is commonly known as the dry process. While the method that uses fresh coconuts as starting material is generally called the fresh-wet or fresh-dry process. Based on different separation methods, coconut oil can be classified into two types - RBD coconut oil and virgin coconut oil (VCO). The former is refined, bleached and deodorized (RBD) from dry extraction, while the latter is produced by fresh-wet and fresh-dry extractions.
Key Machine of Coconut Water and Milk Processing Line:
Coconut water extracting machine
It is composed of a coconut water drilling machine and a coconut water extraction conveyor,the machine is made of SUS304 material and with vat for coconut water collection.It is semi-automatic,one operator holds the coconut and aims the coconut eye to the drill to get the water then pours coconut water into the conut water collection vat.
Installing and debugging a coconut processing line involves several key steps to ensure that all equipment functions properly and efficiently.
Below is an outline of the general process:
1.
Site Preparation: Before installation, the site must be prepared. This includes ensuring there is adequate space for each machine, proper electrical and plumbing connections, good drainage, and compliance with local safety and hygiene standards.
2.
Layout Design: Based on the flow of the coconut processing line, design the layout to minimize material handling, optimize workflow, and ensure efficient use of space. This step often involves creating a detailed floor plan.
3.
Equipment Unpacking and Inspection: Upon delivery, inspect each piece of equipment for any damage during transit. Check for completeness according to the provided inventory list.
4.
Installation of Equipment: Install each machine in its designated location following the manufacturer's instructions. This may involve anchoring machines to the floor, setting up frames or stands, and connecting conveyors or pipelines as required.
5.
Electrical and Plumbing Connections: Connect the equipment to power sources and water supply systems as needed. Ensure all electrical installations adhere to safety codes and that plumbing is leak-proof.
6.
Piping and Ventilation Setup: If the process involves the transfer of liquids (like coconut oil or water) or requires ventilation for heat dissipation, set up the necessary pipes and ventilation systems accordingly.
7.
Calibration and Settings: Adjust and calibrate each machine to the manufacturer's specifications. This might include setting temperatures, pressures, and speed controls for optimal performance.
8.
Integration and Interconnectivity: Ensure that all machines communicate and work together seamlessly. This may involve programming control systems, synchronizing conveyor belts, and setting up sensors and automation controls.
9.
Trial Run and Testing: Run the processing line with a small batch of coconuts to test the entire system. Observe for any malfunctions, leaks, or inefficiencies, and make adjustments as necessary.
10.
Debugging: Identify and fix any issues that arise during the trial run. This could involve tightening loose parts, adjusting settings, or replacing faulty components.
11.
Sanitization and Cleaning: Prior to full operation, clean and sanitize all equipment to prevent contamination and meet food safety standards.
12.
Training: Provide comprehensive training to operators and maintenance staff on the proper operation, cleaning, and maintenance of each machine.
13.
Final Inspection and Certification: Depending on your region, you may need to have the installation inspected by local authorities to ensure compliance with health, safety, and environmental regulations.Remember, it's crucial to follow the manufacturer's guidelines closely throughout the installation and debugging process.
Additionally, having a skilled technical team or working directly with the equipment supplier's service team can greatly facilitate a smooth and successful setup.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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