Customization: | Available |
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After-sales Service: | One year |
Warranty: | One year |
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Plate Pasteurizer Food Plate Pasteurizer Plate Juice Pasteurizer
The raw materials are heated to 85~150 ºC (temperature adjustable) through the heat exchanger under the condition of continuous flow. At this temperature, keep it for a certain time (several seconds) to reach the commercial aseptic level. Then put them into sterile packaging containers under sterile environment conditions. The whole sterilization process is completed instantaneously under high temperature, which will completely kill microorganisms and spores that may cause corruption and deterioration. Therefore, the original taste and nutrition of food have been greatly preserved. This strict processing technology effectively prevents the secondary pollution of food and greatly extends the shelf life of products.
We can manufacture and customize plate sterilizers according to the process and customer requirements, with the capacity from 20L/h to 50000L/h.
Procedure of plate sterilizer:
Benyou Machinery has produced advanced automatic plate sterilizer, which, combined with advanced technology, meets the food industry standards. The plate sterilizer is widely used in natural fruit juice, tea drinks, milk and other liquid products with good fluidity.
Process parameters of pasteurization unit: 5 ºC (homogeneous) 85-65 ºC (15S) - 5 ºC. This equipment is applicable to the heating, sterilization and heat preservation of heat sensitive liquids such as fresh milk, fruit juice drinks and alcohol.
Process requirements such as box cooling. This equipment is characterized by high heat recovery, energy saving and consumption reduction, compact structure, simple operation and convenient maintenance.
The unit can be connected with separator, homogenizer, flash degassing and other equipment. The unit is usually used for pasteurization of materials (including fresh milk, milk drinks, fruit juice, tea juice and other drinks, and various wines).
And ice cream ingredients), and can also pre sterilize the raw materials during the production of sterilized milk (long-acting milk).
Standard configuration:
A. plate heat exchanger;
B. material-balance drum;
C. hot water-balance drum;
D. pump of hot water charging;
E. pump of material transferring;
F. hot water making machine;
G. electricity box;
H. valves and pipes of stainless steel etc.
Usage:
This machine stands between the pasteurizer and the UHT, can be used for PET hot filling or roof shape filling sterilize.
Technical parameters:
5°C→65°C (homogenization)→120°C(15s)→25°C5°C
Control elements list:
Semi-automatic control configuration |
Item |
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Controller |
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Reducer valve |
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Temperature control system |
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Temperature transducer |
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Temperature recorder without paper |
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Pipes and valves |
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Hot water pump |
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Precision of temperature control is ±0.5 degree |
Full automatic control configuration |
Item |
|
Controller |
|
|
Reducer valve |
|
|
Temperature control system |
|
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Temperature transducer |
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Pipes and valves |
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Hot water pump |
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Precision of temperature control is ±0.5 degree |
Parameter:
Model |
Capacity |
Heat exchange area(m²) |
Power (kw) |
Steam consumption (kg/h) |
Dimension (L×W×H)mm |
Machine weight (kg) |
BR16-UB-1 |
1T/H |
10 |
5.2 |
120 |
1500×1500×1800 |
980 |
BR16-UB-2 |
2T/H |
18 |
5.2 |
210 |
2200×2000×1800 |
1050 |
BR26-UB-3 |
3T/H |
26 |
6 |
280 |
2400×2000×2200 |
1450 |
BR26-UB-4-5 |
4 -5T/H |
32-40 |
6 |
340 |
2600×2000×2200 |
1680 |
BR26-UB-6-8 |
6 -8T/H |
35-50 |
8 |
400 |
2800×2000×2200 |
1720 |
BR26-UB-10 |
10T/H |
60-70 |
11 |
450 |
2800×2000×2200 |
1720 |
BR26-UB-15 |
15T/H |
70-75 |
15 |
550 |
2800×2000×2200 |
1720 |
BR26-UB-20 |
20T/H |
75-80 |
15 |
620 |
3000×2000×2200 |
1720 |
Steam Control System of Plate Sterilizer
The steam control system is an important part of the pulverizing system, which includes steam flow regulating valve, plunger valve, steam pressure reducing valve, steam trap and steam filter. A good steam control system can ensure the stable operation of the machine. All steam valves are imported.
Control panel of plate sterilizer
Our integrated automation software is specially designed for operators with various experience levels. It is connected to the 10.1-inch touch screen interface to provide operators with an overview of the pasteurization machine, including temperature, pressure, etc. Its performance will be displayed in real time, and if there is a fault, the operator will receive an alarm immediately. If the automation solution is integrated on the production line, the entire production line can be viewed from one interface.
Diverter system of plate sterilizer
Verify the product temperature before and after the holding chamber. The product can only be taken out of the pasteurizer when it is heated to the appropriate temperature and kept in the holding room for the appropriate time. If this is not the case, a signal is automatically sent to the diverter valve and the product is diverted back to the balance tank for recirculation.
Intelligent balance tank of plate sterilizer
Intelligent balance tank with CIP cleaning ball and high/low level transmitter. When the product is at a high level in the balance tank, the feed pump will stop automatically. When the product is at a low liquid level in the balance tank, the product pump will automatically stop.
Transaction details of plate sterilizer
Q1: Are you a trading company or a manufacturer?
We have our own factory for many years and can provide you with the best service.
Q2: If we buy your machine, what is your guarantee?
A2: We provide you with quality machines with 1-year warranty and 1-year free spare parts. At the same time, our engineers have rich experience and have gone to more than 50 countries for installation and commissioning.
Q3: When can I get my machine after payment?
A3: We will deliver the machine on time according to the date agreed by both parties.
Q4: How to install my machine after arrival?
A4: Once you are ready to test the machine, our engineers will come to you immediately and guide your technicians how to operate the machine.
Q5: When will the goods be delivered?
A5: 30-45 days after telegraphic transfer of deposit or letter of credit.
Q6: Do you provide customized services?
A6: We can design the machine according to your requirements (material, power, filling type, container, etc.), and we will provide you with professional advice based on years of industrial experience.