Customization: | Available |
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After-sales Service: | One year |
Warranty: | One year |
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Process of yogurt production Yogurt manufacturing process Dairy milk products manufacturing process line
As a leading manufacturer of dairy processing equipment, we specialize in designing and delivering advanced yogurt production lines and dairy milk products manufacturing processes. Our state-of-the-art facilities are designed to meet the highest standards of quality and efficiency, ensuring that every product is made to perfection.
Our yogurt manufacturing process begins with the careful selection of high-quality raw milk, which is rigorously tested for purity and safety. The milk is then pasteurized using our advanced pasteurization units, which heat the milk to precise temperatures to eliminate harmful bacteria while preserving its natural nutrients and flavor.
Once pasteurized, the milk is cooled and inoculated with carefully selected yogurt cultures. This fermentation process is carefully controlled in our specialized fermentation tanks, which maintain optimal temperatures and conditions to ensure consistent and high-quality yogurt production. Our equipment is designed to handle various types of yogurt, from traditional set-style to stirred and drinkable varieties.
After fermentation, the yogurt is cooled and, if necessary, mixed with fruit, flavors, or other ingredients. Our packaging lines are equipped with the latest technology to package the yogurt into a variety of formats, including cups, pots, and drinkable yogurt bottles. Our automated packaging systems ensure precision and efficiency, reducing waste and ensuring product integrity.
Our dairy milk products manufacturing process line is designed to handle the entire production process, from raw milk intake to final packaging. The entire process is monitored by sophisticated control systems that ensure consistency and quality. Our equipment is built to meet the demands of modern dairy production, providing reliability and ease of use.
From the initial setup to ongoing maintenance, we offer comprehensive support to ensure that our clients can produce high-quality dairy products efficiently. Our commitment to innovation and quality ensures that our yogurt production lines and dairy milk products manufacturing processes are at the forefront of dairy processing technology, delivering excellence in every aspect of production.
Equipment highlights
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Advanced automation technology
The automation of yogurt processing line refers to the use of various automation equipment and technologies to automate the various links in the yogurt production process. This can improve production efficiency, reduce labor costs, ensure consistency in product quality, and reduce the occurrence of human errors.
The automation of yogurt processing lines mainly includes the following aspects:
1. Automation of raw material delivery: By using automated equipment, the automatic delivery of raw materials is achieved. For example, automatic weighing equipment and conveyor belt systems can be used to automatically dispense raw materials into the mixing tank in predetermined proportions.
2. Mixing and fermentation automation: By using automation equipment, the mixing and fermentation process of yogurt raw materials can be automated. For example, automatic control systems and sensors can be used to monitor parameters such as temperature and pH of yogurt, and automatically adjust fermentation time and temperature.
3. Filling and packaging automation: By using automation equipment, the filling and packaging process of yogurt can be automated. For example, automatic filling and packaging machines can be used to automatically fill and package yogurt according to the predetermined capacity and packaging method.
4. Automation of cleaning and disinfection: By using automated equipment, the cleaning and disinfection process of yogurt processing lines can be automated. For example, automatic cleaning systems and disinfection equipment can be used to automatically clean and disinfect various parts of the yogurt processing line, ensuring the hygiene and safety of the production environment.
5. Data monitoring and management automation: By using automation equipment and information management systems, real-time monitoring and management of production data for yogurt processing lines can be achieved. For example, sensors and automated control systems can be used to monitor real-time parameters such as temperature, pressure, and flow during the production process, and record and manage data for quality control and production optimization.
In short, the automation of yogurt processing lines can improve production efficiency and product quality, while reducing labor costs and the occurrence of human errors. By selecting and applying automation equipment and technology reasonably, the highly automated and intelligent yogurt production process can be achieved.
Equipment list sample of complete yogurt processing line
Equipment list of complete yogurt processing line (pasteurized milk/yogurt/cheese/cream/butter) |
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No. | Name | Main technology parameter |
1 | Milk receive, storage and cream separator unit | |
2 | Electron pound scale | Maximum weighing 500KG |
3 | Milk weighing tank | SUS304, single layer, product feeded in through 40 mesh filter net, CIP cleaning ball |
4 | Milk acceptor | SUS304, single layer, CIP cleaning ball |
5 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
6 | Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
7 | Dish separator | Auto residue discharge |
8 | Chiling tank | SUS304, alveolate jacket, attached with compressor |
9 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
10 | Preparing unit | |
11 | Blending tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
12 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
13 | Mini set of plate-type heat exchanger | SUS304, two stages |
14 | High speed emulsification tank | SUS304, heat insulated, bottom high speed emulsifier, digital readout thermometer,s upporters with adjustable feet |
15 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
16 | Twin piping filter | SUS304, two pipe, stainless steal filter element 100 mesh |
17 | Sterilizing and homogenizing unit | |
18 | UHT sterilizer | Tub-type, sterilzing temperature 137 C, holding time 4s, full automatic control |
19 | High pressure homogenizer | 40MPa (starting box included) |
20 | Temperature holding | SUS304, holding 300s |
21 | Distributing plate | SUS304, 3 holes |
22 | Cheese/butter processing unit | |
23 | Bufferying tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
24 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
25 | Cream seperator | |
26 | Bufferying container | SUS304, with cover |
27 | Milk pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
28 | Butter churner | SUS304, stepless timing |
29 | Cheese vat | SUS304, with heating jacket and insising device |
30 | Pressor | SUS304, 6 heads |
31 | Mould | SUS304, 10L, with cover |
32 | Yogurt fermentation unit | |
33 | Fermentation tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
34 | Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
35 | Plate cooler | SUS304, single stage, milk discharge at 4C |
36 | Rotary pump | SUS304, hard alloy mechanical seal, manual stepless shift |
37 | Filling unit | |
38 | Higher position tank | SUS304, heat insulated, top off center vertical agitator, conical head, airtight manhole, breather valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feet |
39 | Pasteurized milk filling machine | |
40 | Yogurt filling machine | |
41 | CIP system unit | |
42 | Semi-auto CIP system | Outer shell of SUS304, inner shell of SUS316, single cleaning way, concentrated acid/alkali tank adding system based on US technology, 100L×2 acid/alkali concentrate tanks |
43 | CIP return pump | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
44 | Installation part | Whole milk processing line installation and commissioning |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.