Coconut Processing Line Fruit Juice Production Machines for Fruit Factory Industries

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: BEYOND
• Type: Fruit juice processing machine
• Voltage: 380V/220V/200V
• Power: 200KW
• Customized: Customized
• Name: Coconut processing plant
• Material: SUS304
• Control type: Automatic
• End products: Coconut water,coconut milk
• Transport Package: Standard Export Packing
• Specification: Customized
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 300 Sets Per Year

Product Description

Coconut Processing Line Fruit Juice Production Machines for Fruit Factory Industries


Fruit juice production machines and coconut processing plants are specialized equipment and facilities designed to efficiently extract juice or other valuable products from fruits, particularly focusing on coconuts in this case. These systems typically incorporate various stages of preparation, extraction, clarification, and packaging to transform raw coconuts into marketable beverages, concentrates, or derivative products.

Here's a general overview of the key components and processes involved in a fruit juice production machine and a coconut processing plant:

1. Receiving and Sorting: The process begins with the receipt of fresh coconuts from suppliers. Coconuts are inspected for quality, ripeness, and any signs of damage or spoilage. Defective or unsuitable nuts are removed, ensuring only high-quality raw material enters the processing line.

2. Dehusking and De-shelling: Coconuts are first dehusked using mechanical dehuskers, which remove the tough outer layer (husk). Next, they undergo de-shelling to expose the inner hard shell housing the coconut meat. This can be done manually or by automated machines that crack the shells without damaging the meat inside.

3. Meat Extraction: Once the shells are opened, the coconut meat is removed. There are different methods for this, depending on the desired product and efficiency considerations:• Automatic Extraction Machines: For larger-scale production, automated machines can split the shells and extract the meat in a more streamlined manner. These machines might use hydraulic pressure or rotating blades to separate the meat from the shell.

• Juice Extraction: The extracted coconut meat is then processed to obtain the juice. 

This can be done through:• Pressing: The meat is crushed or pressed to extract the liquid. Continuous screw presses or hydraulic presses are commonly used for this purpose, applying controlled pressure to squeeze out the juice while minimizing fiber content in the final product.

• Blending and Filtering: The meat may be chopped, blended into a pulp, and then filtered through screens or centrifuges to separate the juice from the solid fiber. This method is often employed when producing coconut milk or cream, as it yields a higher fat content.

• Clarification and Filtration: The freshly extracted coconut juice may contain suspended solids, oils, and other impurities. 

To ensure clarity and shelf stability, it undergoes further clarification and filtration steps, such as:• Decanting: Allowing the juice to settle, allowing heavier particles to sediment at the bottom, followed by gentle siphoning off the clear juice.

• Centrifugation: Using high-speed centrifuges to separate the liquid fractions based on density, removing fine particles and separating oil if needed.

• Microfiltration/ Ultrafiltration: Advanced membrane filtration techniques can be employed to remove smaller particles and microorganisms, ensuring product purity and extending shelf life.

• Pasteurization and Sterilization: To ensure food safety and extend shelf life, the juice is heat-treated through pasteurization (milder heat treatment) or sterilization (higher temperature, longer duration). This kills off spoilage microorganisms and enzymes that could degrade the product quality.

• Blending and Flavoring: Depending on the desired end product, the coconut juice may be mixed with water, sugar, other fruit juices, or flavorings to achieve the desired taste, consistency, and nutritional profile.

• Packaging: The finished juice is then filled into appropriate packaging materials (e.g., cartons, bottles, cans, or aseptic pouches) and sealed. The packages may undergo additional treatments like hot filling, cold filling under vacuum, or nitrogen flushing to further preserve freshness and protect against oxidation.

• Storage and Distribution: Packaged coconut juice is stored in temperature-controlled warehouses until it's ready for shipment to retailers or distributors.

In summary, a fruit juice production machine specifically designed for coconut processing encompasses a series of interconnected processes, from raw coconut reception to the final packaged product. These machines and plants combine advanced technology with food processing expertise to efficiently extract, refine, and package coconut juice, meeting consumer demands for high-quality, nutritious beverages.

Suitable for all kinds of coconut to produce coconut water, coconut milk, juice with coconut ,coconut powder and etc. This processing line is combined with peeler, pulverizer, screw separator, filtration, disc centrifugal separator, blending system, degasser, homogenizer, sterilizer, filler, flusher, autoclave, ink coder and etc. With advanced design philosophy, high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements of food processing.
* Produce coconut water, coconut milk, coconut juice and etc

* Capacity ranges from 500kg/h to 20t/h,designed by the customer's needs

* Configuration is flexible, according the requirement of client to prepare the suitable machine

* With aseptic filler and hot filler

* Modular design, which can combine different processing technique

* High automatic degree, labor-saving

* Equipped with CIP to make clean easy

* Material contacted with production is SUS304 stainless steel, fully meets the food hygiene safety requirements

 

 

PARAMETER

Raw Material	Coconut shell and coconut meat
End products	coconut water and milk, coconut cream, coconut oil
End Package	Aseptic bags in drums, bottles, tin cans, cartons
Processing products	UHT water and milk

 

 
End Products and Package of Coconut Processing Line
--Concentrate Coconut water filled into aseptic bags(5kg,220kg or 1000kg)
--Single strength coconut water(Non-concentrated coconut water)filled into tin cans,bottles or asptic bags.
--Coconut milk/cream filled into aseptic bags,tin cans or bottles.
--Desiccated Coconut filled into poly bags,jars or pouches.
--Virgin Coconut Oil(VCO)filled into bottles or barrels.


Single Strength Coconut water is a refreshing and cooling drink. Its sodium and potassium content makes it an ideal drink for rehydration. In a healthy, undamaged coconut, the water is even sterile. Fresh coconut after dehusking and deshelling, then use one needle to pierce one hole on the coconut to extract coconut water. After extraction, coconut water is filtered. Filtration can be done using a double cloth filter. This is especially important for mature coconut water, as dry husk fibres and dirt from the shell of mature nuts can easily get into the coconut water during extraction. After filtration, the coconut water is quickly cooled to retard any deterioration reactions. Then, it is sent for separation, homogenizing, degassing, subsequent pasteurization and aseptic packaging.
If coconut water is extracted at a location away from the aseptic packaging site, the filtered coconut water can be packed into food grade plastic bags, quickly cooled and transported to downstream processing. The single strength coconut water content is 92%-95% and soluble solids is about 12 brix.

Concentrated coconut water: Concentrated coconut water is about 60-65 brix and water content is about 35%-40%. Fresh coconut water after extracting, filtering, cooled to 10 ºC and storing into double layers insulation tanks. Then the low-temperature coconut water will be prepasteurization and separation. Then, it goes into a multiple-effect evaporation stage to increase °Brix levels. Usually, the product is concentrated to 60-65 °Brix and packed into 200 kg plastic bags in drums for bulk transportation under ambient conditions. It is recommended that the concentrate coconut water will be stored at below zero temperature for 2 years.

Coconut milk/cream: Coconut milk and cream are produced from 10-13 months old mature coconuts when the kernel is hard and thick. They are natural oil-in-water emulsions extracted from the mature coconut kernel. The difference between coconut milk and cream is the amount of fat. The fat content of the coconut milk is 5%-20%, whereas coconut cream reaches to 20%-50%. To extract coconut milk for industrial manufacturing purposes, mature coconuts go through deshelling and paring. Pieces of kernels are then sent into industrial-scale cutters and grinders. Next, grated coconut kernel then goes into a series of screw extractors to extract coconut milk. The residual kernel from this first press is then mixed with water before it is pressed again to increase extraction yield. After extraction, coconut milk is filtered to remove large contaminants. It can then be standardized to a pre-determined level of fat and blended with other ingredients. Finally, coconut milk is homogenized, degassed, pasteurized and aseptically filled into aseptic bags or small package like bottles or tin cans.
 

Coconut oil: Coconut oil is one of the main products traditionally derived from the coconut kernel. Coconut oil processing methods or technologies are classified into two major types based on copra or fresh coconut kernel used. The oil extraction technology, which starts with copra as the raw material, is commonly known as the dry process. While the method that uses fresh coconuts as starting material is generally called the fresh-wet or fresh-dry process. Based on different separation methods, coconut oil can be classified into two types - RBD coconut oil and virgin coconut oil (VCO). The former is refined, bleached and deodorized (RBD) from dry extraction, while the latter is produced by fresh-wet and fresh-dry extractions.

 

Key Machine of Coconut Water and Milk Processing Line:
Coconut water extracting machine
It is composed of a coconut water drilling machine and a coconut water extraction conveyor,the machine is made of SUS304 material and with vat for coconut water collection.It is semi-automatic,one operator holds the coconut and aims the coconut eye to the drill to get the water then pours coconut water into the conut water collection vat.
 

The process of installing and debugging a coconut processing machine typically involves several stages to ensure that the equipment operates efficiently and safely. 

Here's a general outline of the steps involved:

1. Site Preparation• Clearance and Cleaning: Ensure the installation area is clean and clear of debris. The site should also have proper drainage and be far from potential contaminants.• Infrastructure Check: Verify that the necessary utilities such as electricity, water supply, and waste disposal systems are available and meet the machine's requirements.

2. Unpacking and Inspection• Inspect Deliveries: Carefully unpack the machine components and check for any damage during transit. Report any damages immediately to the supplier.• Component Checklist: Make sure all parts and accessories listed in the manual or delivery manifest are present.

3. Foundation and Mounting• Foundation Setup: Depending on the machine's size and specifications, you may need to lay a concrete foundation. This must be done according to the manufacturer's guidelines for stability and load-bearing capacity.• Leveling: Use a spirit level to ensure that the machine's foundation is perfectly level to avoid vibrations and uneven wear during operation.

4. Assembly• Follow Manual: Assemble the machine following the manufacturer's instructions step-by-step. This includes connecting frames, conveyors, cutting blades, motors, and other components.• Fastening: Secure all bolts, screws, and connections firmly but avoid over-tightening which can cause stress on the parts.

5. Electrical and Pneumatic/Hydraulic Connections• Electrical Wiring: Connect the machine to the power source as per the wiring diagram provided. Ensure all electrical installations comply with local safety codes.• Pneumatic/Hydraulic Systems: If applicable, install and connect the pneumatic or hydraulic lines for powering moving parts like pistons or valves.

6. Lubrication and Maintenance• Lubrication: Apply the recommended lubricants to all moving parts before starting the machine for the first time.• Filter Check: If there are filters in the system, ensure they are clean and correctly installed.

7. Testing and Debugging• Initial Startup: Perform a dry run without any coconut input to check for any unusual sounds, vibrations, or leaks.• Calibration: Adjust sensors, timers, and other control mechanisms to the recommended settings.• Debugging: Identify and fix any issues that arise during testing. This could involve tightening loose parts, adjusting settings, or replacing faulty components.

8. Production Trial Run• Small Batch Test: Once everything seems to be in order, run a small batch of coconuts through the machine to assess its performance and output quality.• Adjustments: Based on the trial run, make fine-tuning adjustments to optimize efficiency and product quality.

9. Staff Training• Operator Training: Train staff on how to operate, maintain, and troubleshoot the machine safely and effectively.

10. Documentation and Maintenance Plan• Record Keeping: Document the installation and debugging process, including any adjustments made.• Maintenance Schedule: Establish a regular maintenance schedule to ensure the machine continues to operate at peak performance.

Remember, safety should be a top priority throughout the entire process. Always wear appropriate personal protective equipment (PPE), lock out/tag out machinery when making adjustments, and follow all safety protocols outlined by the manufacturer and local regulations.

Customizing a coconut processing production line requires comprehensive consideration of multiple aspects such as raw material processing, processing technology, equipment selection, and packaging methods. Here is a detailed customization plan:

1. Raw material processing
•
Coconut procurement: Choose high-quality coconuts with suitable maturity and free from pests and diseases.
•
Cleaning: Use a cleaning machine to remove dirt and impurities from the surface of the coconut.
•
Grading: Classify based on the size and maturity of the coconut to ensure consistency of the raw materials.
•
Storage: During short-term storage, maintain ventilation and appropriate temperature to avoid coconut spoilage.
2. Processing technology
•
Crushing: Use a hulling machine to break open the coconut shell for easy subsequent processing.
•
Shell removal: Use a shell removal machine to completely remove the coconut shell, resulting in coconut flesh and coconut water.
•
Separate coconut meat and coconut water: Use a separator to separate coconut meat and coconut water.
•
Coconut meat processing:
•
Slicing/cutting: Use a slicer or slicer to cut coconut meat into the desired shape.
•
Drying: Use a dryer to dry coconut meat to the desired humidity, which can be used to make coconut shreds, coconut paste, etc.
•
Coconut water treatment:
•
Filtration: Use a filter to remove solid residue from coconut water and obtain clear coconut water.
•
Sterilization: Use a pasteurizer to heat coconut water to 70-85 ° C for 15-30 seconds to kill harmful microorganisms.
•
Cooling: Use a plate heat exchanger to quickly cool coconut water to around 4 ° C to maintain freshness.
3. Equipment selection
•
Cleaning machine: used to clean coconuts, remove soil and impurities from the surface.
•
Shell breaking machine: used to break open the coconut shell.
•
Shell remover: used to completely remove the coconut shell.
•
Separators: used to separate coconut meat and coconut water.
•
Slicer/slicer: used to cut coconut meat into the desired shape.
•
Drying machine: used to dry coconut meat to the required humidity.
•
Filter machine: used to remove solid residue from coconut water.
•
Pasteurization machine: used for sterilizing coconut water.
•
Plate heat exchanger: used to quickly cool coconut water and maintain its freshness.
•
Filling machine: used to fill coconut water into bottles or bags to ensure sealing.
•
Sealing machine: used for sealing, ensuring the sealing and safety of packaging.
•
Labeling machine: used for attaching labels and labeling product information.
•
Packaging machine: used to pack finished products into boxes for easy transportation and sales.
4. Packaging method
•
Glass bottle: suitable for the high-end market, with a beautiful appearance but fragile.
•
Plastic bottles: lightweight, drop resistant, suitable for the mass market.
•
PET bottle: high transparency, lightweight, suitable for portable packaging.
•
Composite paper box: suitable for storage at room temperature and easy to carry.
•
Aseptic bag: suitable for mass production and long-term storage.
5. Quality control
•
Raw material testing: Ensure that the purchased coconuts meet quality standards.
•
Process inspection: Quality inspection is conducted at each processing stage to ensure that every step meets the standards.
•
Finished product testing: Microbial testing, physical and chemical testing, etc. are conducted on the final product to ensure product quality.
6. Environmental Protection
•
Wastewater treatment: Set up a wastewater treatment system to ensure that production wastewater meets discharge standards.
•
Waste disposal: Reasonably dispose of waste generated during the production process, such as coconut shells, coconut meat residues, etc., to reduce environmental pollution.
7. After sales service
•
Installation and Debugging: Provide professional installation and debugging services to ensure the normal operation of the production line.
•
Operation training: Provide operation training and technical support to help customers quickly get started.
•
Maintenance: Provide regular maintenance and troubleshooting services to extend the service life of equipment.

Customized process
One
Requirement analysis: Communicate with customers to understand specific requirements, including production scale, product positioning, budget, etc.
Two
Scheme design: Based on the results of requirement analysis, design a customized scheme, including equipment configuration, production process, etc.
Three
Quotation and Confirmation: Provide a detailed quotation and confirm the plan and price with the customer.
Four
Production and manufacturing: Produce and manufacture according to the confirmed plan.
Five
Installation and commissioning: Transport the equipment to the customer's site for installation and commissioning.
Six
Training and acceptance: Provide operational training to customers to ensure they are proficient in using the equipment, and finally conduct acceptance.

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.