Industry Apple & Pear Juice Processing Line fruit Juice Production Line Machine
Describe
The apple juice processing line is suitable for apple / pear juice industry. The production process of apple / pear juice mainly includes apple pear sorting, crushing, washing, juice extraction, clarification / homogenization, mixing, sterilization, filling and cooling. 500kg-4t apple / pear can be processed per hour, and apple / pear clear juice, cloudy juice or concentrated juice can be produced according to needs.
Apple / pear picking
This process is completed by the fruit sorter. The purpose is to remove rotten, sick and mechanically damaged apples, and select mature, complete and high-quality apples / pears as raw materials to ensure the quality of apple juice.
Some apples / pears have disease or mechanical damage in some parts and can be trimmed with a stainless steel knife. In addition, the stem and core should be removed before juicing.
Apple / pear cleaning
Clean and fresh apples / pears are very important for making delicious and healthy fruit juice, so apple / pear washing machine is a necessary equipment to ensure Apple hygiene. The apple bubble cleaning machine is mainly composed of fan, water tank, drum, nozzle and hopper. It is a special machine that uses the strong mixing movement of high-pressure fan, wind cargo pump and water pressure to pour back the apples / pears in the water and improve the cleaning efficiency, so as to achieve the purpose of cleaning apples / pears.
Apple / pear juice
Break the apple / pear into pieces with a stainless steel crusher. These apple / pear slices are then fed into the screw Juicer at one time. Screw juicer is a continuously operated slag juice separation equipment, which is used to extrude liquid from organic materials and separate slag from inorganic materials. The equipment has the advantages of high strength, large bearing pressure, no deformation, no blockage, corrosion resistance, wear resistance, anti-skid, low failure rate, convenient maintenance, long service life, high juice yield and dehydration rate.
Pasteurized apple / pear juice
Transparent apple juice is processed by tube or plate sterilizer according to the filling method. If we use hot filling, we can use flat pasteurizer. The sterilization process is 90-95 ° C for 15 seconds; If sterile cleaning is used, use a tube sterilizer. The sterilization process takes 4-6 seconds at 135-137 ° C.
Homogenization of cloudy juice
Homogenization is the process of making cloudy juice. At a pressure of 100-120 kg / cm2. It is recommended that apple juice be degassed under a vacuum of 600mmhg.
Parameters
| Raw material |
Fresh apple/pear |
| End product |
Concentrated juice, clear juice,NFC fresh juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Output percentage |
60-75% |
| Solid content |
10-12Brix |
| concentrated juice content |
65-72Brix |
| End package |
Aseptic bag/gable top box /PET bottle |
Clarified juice
Clarification and filtration is the process of clarifying apple juice. The extracted fruit juice was first clarified by enzyme preparation method, and then filtered by beverage filter. The clarified apple juice should be clear and transparent, otherwise it needs to be filtered again.
The pH value of apple juice is usually 3.2-4.0, and the pH value most suitable for pectinase is 3.5-5.0. This means that pectinase works well in apple juice without adjusting pH. However, sometimes the pH value of apple juice exceeds the requirements of pectinase, and the pH value needs to be adjusted according to different apple juice. Do not use alkali for this operation, otherwise the quality of apple juice will be affected.
The clarification effect is affected by temperature. Increasing the temperature without affecting the enzyme activity can improve the clarification effect and shorten the clarification time. Temperature 34-40, pH 3.5, add 0.025% pectinase and 0.005% gelatin, and clarify the apple juice after 30-60 minutes. When the temperature and pH value are the same, the clarification time is directly proportional to the enzyme concentration. 0.005% gelatin can shorten the clarification time by 50%.
Apple / pear juice can be concentrated if necessary. Concentration system plays an important role in apple / pear juice production line. Concentrated apple / pear juice has small volume, which can save packaging and transportation costs. Vacuum degasser and falling film evaporator can be used in this process, but generally speaking, 100% pure apple / pear juice is the best, so you can choose whether to concentrate according to the actual situation.
Apple / pear juice filling machine
There are two filling methods, one is hot filling, the other is aseptic filling. Aseptic filling machines are usually connected with tubular ultra-high temperature sterilizers and put into aseptic bags and packaging.
Characteristics of our apple / pear juice processing line
1. The automatic control system of disinfectant concentration can effectively ensure the disinfection effect and control the disinfection residue.
2. High efficiency pulverizer improves the juice yield of apple and pear.
3. Adopt high-efficiency belt juicer to improve juicing efficiency and speed.
4. Low temperature vacuum evaporation greatly reduced the loss of apple / pear flavor and nutrients.
5. Tubular UHT sterilizer and aseptic filling machine can isolate bacterial contamination, ensure food safety and prolong product shelf life.
6. Complete production, CIP system can be configured to reduce labor intensity and ensure high-level hygiene.
Details of apple juice processing in our factory
Apple / pear is considered to be the most nutritious fruit, containing a variety of vitamins, minerals and sugar. Eating apples / pears often helps to enhance people's memory and intelligence, improve our respiratory system and protect us from smoke pollution. In addition to eating apples / pears directly, we usually process apples / pears into apple / pear juice and apple / pear sauce. In recent years, apple / pear juice processing has become a prominent industry in apple / pear rich countries in the world. More and more people are entering the apple / pear juice industry. If you want to make more profits, choose professional apple / pear. The supplier of juice processing line is very important.
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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