Pet Bottled Juice Production Plant (1-40TPH)

Material: SUS304/316L
Control Type: Automatic
Certificate: ISO9001:2008/HACCP/GMP
Brand: Beyond
Transport Package: Wood Package and Framework
Specification: ISO9001: 2008/HACCP/GMP
Customization:

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Mr. Beyond Machinery
Foreign trade promoter
Gold Member Since 2012

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Basic Info.

Model NO.
1T/H~20T/H
Trademark
BEYOND
Origin
China
HS Code
8438200000
Production Capacity
100 Processing Lines Each Year

Product Description

Description of juice production plant

This fruit juice production line produce several types of fruit juice beverage, i. e. Orange juice, apple juice, pear juice, grape juice, straw berry juice and so on.
This fruit juice production line raw milk can be juice concentrate or juice powder, sugar, stabilizer and flavors etc. The procedure method can be blending-UHT sterilizer-homogenizer-hot filling- cooling tunnel- pacakge and so on.

End product package of this fruit juice production line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box, pre-pak pouches, paper carton etc. For this fruit juice production line according to different end product and package type, the production technology is differently designed.
Equipment list of PET bottle hot filling juice beverage processing line
Flow No.NameSizeBrief Specification
Ahot water generating system
A-1hot water tankV=2000LSUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator
A-2hot water pumpQ=5T/hSUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal
A-3plate heaterQ=5T/hSUS304 stainless steel, use A3 supporter, cladding with stainless steel, use steam for heating, hot water, one stage, hasp type gasket sealed
A-4temperature control systemQ=5T/hGermany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China
Bsugar and glue melting and mixing system
B-1high speed emulsification tankV=1000LSUS304, double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation
B-2high speed mixing tankV=1000LSUS304, double layer with PU insulation, quadrate shape, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs, breath valve, inside with graduation
B-3CIP return pumpQ=20T/hSUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-4milk pumpQ=10T/HSUS304 stainless steel, pump lift 36M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
B-5platform for mixing material SUS304, stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm
B-6duplex filterQ=10T/HSUS304, tube type, 100M
B-7plate coolerQ=10T/HSUS304, A3 supporter, one stage, cool by tower water, hasp type gasket sealed
Cjuice concentrate blending system
C-1vertical type screw pumpQ=2T/hfood sanitary grade, manual adjustable
C-2blending tankV=6000LSUS304 stainless steel, single layer, top off- center vertical agitator 36rpm, airtight manhole, conical head, CIP spraying ball, glass tube level indicator, breather valve, supporters with adjustable feet
C-3milk pumpQ=10T/hSUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
C-4CIP return pumpQ=20T/HSUS304 stainless steel, pump lift 24M, Hard Alloy Mechanical Seal, Inner Shell Bright-Polished
C-5duplex filterQ=10T/HSUS304, tube type, 100M
Dpasteurizer, degassor and homogenizer system
D-1 ~ 7tubular sterilizerQ=6T/hmilk enter at ( 25~30 ° C) - degass at ( 70 ° C) -homogeninze at ( 65 ° C) -sterilization at 137 ° C hold for 15S- discharge at ( 85-92 ° C), product return at 30-40 ° C, fully controlled by PLC, with frequency inverter, this machine used for hot filling
D-2degassorQ=6T/hfully auto controled, include pressure transmitter and water ring type vacuum pump
D-3homogenizerQ=6T/hworking pressure 25MPa, include frequency inverter, and liquid pressure control, starting box
EPET hot filling system
E-1equipments before PET hot fillingQ=6T/hinclude bottle blowing machine, air delivery duct, Vial distributing machine, capper, cap cleaning belt etc.
E-2PET filling machineQ=6T/h12000P/H, hot filling
E-3processing system after fillingQ=6T/hinclude turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc.
Fsemi-automatic CIP system
F-1 ~ 7semi-automatic CIP system3× 1500LGermany Burkert temperature auto control system, heating by tube, acid/alcali concentrate adding system, plastic buket 80L× 2SUS304, semi-automatic, one line
F-8CIP return pumpQ=10T/hSUS304, pump head 36M
Ginstallation part
G-1installation include stainless steel and carbon steel pipes and fittings, electric installation material etc

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