Milk Processing plant for sale Milk Processing Plant cost process

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: BYMP
• Process: sterilizing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: Mini milk processing plant
• Material: SUS304/316L
• Raw material: Fresh milk or milk powder
• End product: UHT milk or pasteurized milk
• Package type: Plastic bag, plastic bottle
• Blending: Full-auto blending system
• CIP: Full-auto CIP system
• Control: Central control room
• Transport Package: Standard Package for Exported Goods
• Specification: Different model
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 50 Sets Per Month

Product Description

Milk Processing plant for sale Milk Processing Plant cost process

 

 

 

Milk Processing Plant Brief Description

1. Definition and Overview

A milk processing plant refers to a production facility that converts raw milk into a variety of dairy products through a series of processing techniques. These factories not only ensure the safety and shelf life of milk, but also enrich product categories through different processing technologies to meet the diverse needs of consumers.

2. Main functions and processes
1. Raw material reception and preprocessing
•Receiving: Raw milk transported from the pasture must undergo strict quality testing before entering the factory, including temperature, antibiotic residues, microbial indicators, etc.
•Storage: Qualified raw milk will be quickly cooled and stored in refrigerated tanks to maintain its freshness and safety.
2. Preliminary processing
•Standardization: Adjust fat content to target levels to ensure consistent taste and quality from batch to batch.
•Homogenization: Using high pressure to reduce fat globules, prevent stratification and improve product stability and taste.
3. Sterilization and sterilization
•Pasteurization: Using low temperature for a long time or high temperature for a short time to kill harmful bacteria while retaining the nutrients in the milk as much as possible.
•Ultra High Temperature (UHT): heating milk to 135-150°C and holding it for a few seconds, then cooling it quickly, which can significantly extend the shelf life and is suitable for products stored at room temperature.
4. Fermentation (for fermented dairy products)
•For fermented milk products such as yogurt and kefir, specific lactic acid bacteria or other starter cultures are added at this stage to form a unique flavor and texture after a period of fermentation.
5. Concentration and drying (for dry dairy products)
•Evaporative concentration: removing part of the water to increase concentration, such as making condensed milk.
•Spray drying: Spray the concentrated liquid into a fine mist and dry it into powder instantly in hot air, such as the production of milk powder.
6. Packaging and finished product inspection
•Qualified products are packed into appropriate packaging materials and labeled with production date, shelf life, ingredient list and other information.
•Each batch of products needs to undergo strict quality inspection to ensure that they meet food safety standards before they can be sold out of the factory.

3. Equipment and Technology
•Automated control system: Modern milk processing plants generally adopt advanced automated control systems to realize full monitoring and management from raw materials entering the factory to finished products leaving the warehouse, improving efficiency and accuracy.
•High-efficiency separator: used to centrifugally separate cream and skim milk, or remove impurities.
•CIP (Cleaning-In-Place) cleaning system: The online cleaning system can automatically clean pipes and containers, reducing downtime and manual intervention.
•HACCP system: Follow the hazard analysis critical control point principle to identify, evaluate and control potential risks in the production process to ensure product quality and safety.

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

 

Dairy processing machinery is equipment used for processing milk and other dairy products. The following are some common dairy processing machinery products:

1. Emulsifier: The emulsifier is used to mix the fat and water phases in liquid dairy products evenly to obtain better texture and stability.
2. Sterilization machine: The sterilization machine is used for high-temperature treatment of dairy products to kill bacteria and other microorganisms, and extend the shelf life of the product.
3. Dehydrator: The dehydrator is used to remove excess water from dairy products to improve product concentration and taste.
4. Refrigeration equipment: Refrigeration equipment includes coolers and freezers, used to control temperature during dairy processing, ensuring product freshness and quality.
5. Packaging machine: The packaging machine is used to package processed dairy products to protect them from external pollution and extend their shelf life.
6. Mixer: The mixer is used to evenly mix the ingredients in dairy products to ensure product consistency and quality.
7. Separators: Separators are used to separate fat and other components from dairy products, in order to obtain dairy products with different fat contents.
8. Compressor: The compressor is used to compress gas into liquid and is commonly used for freezing and compressed air supply in dairy processing.

These are common mechanical equipment in dairy processing, which play an important role in improving production efficiency, ensuring product quality, and extending product shelf life.


Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line

Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 

 

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasterlizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single laye

Equipment list of milk processing equipments
No.	Name	Size	Main parameter
1	Milk reception and storage unit
2	Milk acceptor	300L	SUS304 stainless steel, single layer, CIP spraying ball
3	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4	Single piping filter	3T/H	SUS304, single pipe, stainless steal filter element of 100 mesh
5	Milk storage tank	1000L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7	Blending unit
8	Storage tank	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10	Single piping filter	3T/H	SUS304, single, stainless steal filter element of 100 mesh
11	Plate-type exchanger	1.5T/H	SUS304, double pipes
12	High pressure homogenizer	500L/H	40MPa
13	Cream separtor unit
14	Milk separator	500L/H	The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15	Buffer container	100L	SUS304, with a cover, single layer
16	Buffer & cooling container	100L	SUS304, with a cover, single layer
17	Milk pump	3T/H	SUS304, with a cover, heat insulated, dimple pad jackets
18	Butter churner	100L	SUS304
19	Yogurt storage, ferment and filling unit
20	Temporary and ferment storage tanks	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22	Rotor pump	1T/H	SUS304, hard alloy mechanical seal, adjustment speed by manual
23	Plastic pouch filling machine
24	Plastic cup-shaped filling machine
25	CIP system unit
26	Manual CIP system	3×500L	SUS304, single clening circulation, with CIP pump of connected tanks
27	CIP return pump	10T/H	SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28	Power system unit
29	Cold water equipment		7000 kcale per hour, air cooling refrigeration
30	Hot water boiler		1000Kg/h, outlet temperature is 90°C
31	Installation system		Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 

 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 


Dairy processing plants incorporate a wide array of information technology (IT) systems and automation solutions to optimize operations, ensure food safety, and enhance product quality. Here are some key areas where IT plays a significant role:

1. Process Control Systems: Dairy processing facilities use advanced process control systems that integrate PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition) software, and DCS (Distributed Control Systems). These technologies allow for real-time monitoring and precise control over critical processes such as pasteurization, homogenization, separation, and packaging.

2. Quality Management Software: Quality management systems track and document all aspects of the production process, from raw milk intake to finished goods distribution. This includes monitoring parameters like temperature, pH, fat content, and bacterial counts. Lab Information Management Systems (LIMS) automate testing procedures and results logging.

3. Inventory Management and ERP Systems: Enterprise Resource Planning (ERP) software manages inventory levels of raw materials, semi-finished and finished products. It optimizes stock replenishment, tracks batch numbers and expiration dates, and provides traceability throughout the supply chain.

4. Automated Packaging and Labeling: Automated packaging lines equipped with vision systems ensure accurate filling, labeling, and coding. Barcodes and RFID tags are used for tracking each unit's journey through the plant and in the marketplace, enhancing recall readiness and customer satisfaction.

5. Predictive Maintenance: IoT sensors collect data on equipment performance and health. AI algorithms analyze this data to predict maintenance needs before equipment failure occurs, reducing downtime and maintenance costs.

6. Energy Management: Smart energy management systems help dairy processors monitor and manage energy consumption across the facility, identifying opportunities for efficiency improvements and cost savings.

7. Data Analytics and Reporting: The collection and analysis of big data allow for continuous improvement in operational efficiency and product quality. Dashboards provide real-time insights into plant performance, enabling quick decision-making.

8. Food Safety and Compliance: Integrated compliance management tools ensure adherence to industry standards, such as HACCP (Hazard Analysis and Critical Control Points), GMP (Good Manufacturing Practices), and various regulatory requirements. Electronic records simplify documentation and audit trails.

9. Supply Chain Integration: Advanced communication technologies connect dairy plants to suppliers and distributors, streamlining logistics, and ensuring seamless coordination between production and delivery.

10. Artificial Intelligence and Machine Learning: AI/ML technologies can be applied to optimize production schedules, improve yield, and reduce waste by predicting consumer demand patterns or analyzing sensory attributes of the final product.

In summary, modern dairy processing plants leverage IT to drive efficiency, maintain high-quality standards, and meet stringent food safety regulations while also adapting quickly to changing market demands and consumer preferences.



The following are some typical application cases of dairy production lines, demonstrating different types of dairy production and equipment configurations:

1. Milk production line
1.1 Case Background
• Customer: A large dairy product company
• Products: Whole milk, skim milk, low-fat milk
• Capacity: Processing 100 tons of raw milk per day
1.2 Production Process
1. Raw milk receiving and inspection: Raw milk is transported to the factory by dedicated transport vehicles for quality inspection to ensure compliance with standards.
2. Pre treatment: Raw milk is subjected to centrifugal separation to remove impurities, and then standardized to adjust its fat content.
3. Pasteurization: Use a Tubular Pasteurization Machine for pasteurization to ensure the killing of harmful microorganisms.
4. Homogenization: Refining the fat particles in milk through a homogenizer to improve product stability and taste.
5. Cooling: The sterilized milk is quickly cooled to storage temperature.
6. Filling and sealing: Use automatic filling and sealing machines to fill milk into packaging containers and seal them.
7. Packaging and palletizing: Finished milk is packaged by an automatic packaging machine and palletized by a palletizing robot.
8. Storage and transportation: Finished milk is stored in a refrigerated warehouse and waiting for transportation.
1.3 Key equipment
Centrifugal separator: used for removing impurities and standardizing treatment.
Tubular Pasteurization Machine: used for pasteurization.
Homogenizer: used for homogenization treatment.
Automatic filling machine and sealing machine: used for filling and sealing.
Automatic packaging machine and palletizing robot: used for packaging and palletizing.

2. Yogurt production line
2.1 Case background
• Customer: A well-known yogurt brand
• Product: Yogurt in various flavors
• Production capacity: Produce 50 tons of yogurt per day
2.2 Production Process
1. Raw milk receiving and inspection: Same as the milk production line.
2. Preprocessing: Same as the milk production line.
3. Pasteurization: Use a Tubular Pasteurization Machine for pasteurization.
4. Fermentation: Cool the sterilized milk to the fermentation temperature and add lactic acid bacteria for fermentation.
5. Stirring and Cooling: After fermentation is complete, stir and then cool to storage temperature.
6. Filling and sealing: Use automatic filling and sealing machines to fill yogurt into packaging containers and seal them.
7. Packaging and palletizing: Same as the milk production line.
8. Storage and transportation: Finished yogurt is stored in a refrigerated warehouse and waiting for transportation.
2.3 Key Equipment
Tubular Pasteurization Machine: used for pasteurization.
Fermentation tank: used for the fermentation process.
Blender: used to stir fermented yogurt.
Automatic filling machine and sealing machine: used for filling and sealing.

3. Cream production line
3.1 Case background
• Customer: A cream production enterprise
• Products: Various types of cream
• Capacity: Produce 30 tons of cream per day
3.2 Production Process
1. Raw milk receiving and inspection: Same as the milk production line.
2. Pre treatment: The raw milk is separated into cream by a centrifugal separator.
3. Pasteurization: Use a Tubular Pasteurization Machine for pasteurization.
4. Cooling: The sterilized cream is quickly cooled to storage temperature.
5. Stirring and Homogenization: Stirring and homogenizing the cooled cream to improve the stability and taste of the product.
6. Filling and sealing: Use automatic filling and sealing machines to fill cream into packaging containers and seal them.
7. Packaging and palletizing: Same as the milk production line.
8. Storage and transportation: Finished cream is stored in a refrigerated warehouse and waiting for transportation.
2.3 Key Equipment
Centrifugal separator: used for separating cream.
Tubular Pasteurization Machine: used for pasteurization.
Blender and homogenizer: used for mixing and homogenization treatment.
Automatic filling machine and sealing machine: used for filling and sealing.

Success factors
High quality raw materials: Ensuring the quality of raw milk is the foundation for producing high-quality dairy products.
Advanced production equipment: Choose high-performance equipment to ensure the stability and reliability of the production process.
Strict hygiene management: Implement strict hygiene management measures to ensure the safety and hygiene of products.
Efficient automation system: Adopting an automated control system to improve production efficiency and management level.
Professional technical support: Provide professional technical support and services to ensure the normal operation and maintenance of equipment.
I hope these application cases can provide you with reference and assistance.


The customization process of milk processing plants In order to meet specific market needs or the unique requirements of the enterprise itself, the customization process of milk processing plants needs to comprehensively consider multiple factors, including but not limited to product quality standards, production scale, process flow, equipment selection, and environmental protection and Safety regulations, etc. The following are detailed customization steps:

1. Requirements analysis
1. Market research:
•Analyze consumption trends in the target market and understand consumer preferences for dairy products, such as taste, packaging form, functional ingredients (such as high calcium, low fat, organic, etc.).
•Research competitors' product features and service advantages to find out points of differentiation.
2. Customer communication:
•Carry out in-depth communication with potential customers or partners to clarify their specific expectations for dairy products, such as product types, quality requirements, delivery cycles, etc.
•Collect customers' special needs, such as whether they need to comply with food safety certification in a specific country or region (such as EU standards, FDA certification).

2. Planning and design
1. Factory location:
•Choose a suitable geographical location based on the supply chain layout, close to raw material supply locations or sales markets to reduce logistics costs.
•Consider local infrastructure conditions, such as water sources, electricity supply, transportation convenience, etc.
2. Capacity planning:
•Determine the initial design annual production capacity based on the expected market demand and corporate development strategy, and reserve a certain amount of room for expansion.
•Analyze fluctuations between seasons to ensure adequate processing capacity during peak periods.
3. Process design:
•Select the appropriate processing route based on the characteristics and quality requirements of the product, such as pasteurization, UHT sterilization, fermentation, concentration and drying, etc.
•Plan the connection between each process to ensure continuous and efficient operation while facilitating maintenance.
4. Equipment selection:
•Select professional and reliable production equipment according to production process requirements, such as centrifuges, homogenizers, filling lines, CIP cleaning systems, etc.
•Pay attention to the automation level, energy consumption level and after-sales service support of the equipment.
5. Environmental and safety measures:
•Design effective wastewater and gas treatment facilities, comply with local environmental regulations, and reduce pollution emissions.
•Establish a sound occupational health and safety management mechanism to ensure the safety and health of employees.

3. Implementation and construction
1. Civil works:
•Complete the basic construction of the factory building, including building structure, water supply and drainage system, HVAC installation, etc.
•Ensure that the building meets food hygiene requirements, such as smooth and crack-free walls, non-slip floors and easy cleaning, etc.
2. Equipment procurement, installation and commissioning:
•Order the required equipment from the supplier and arrange for technicians to be on site to guide the installation.
•Carry out stand-alone test runs and linkage test runs, and adjust parameters until optimal performance is achieved.
3. Personnel training:
•Organize new employees to participate in pre-job training courses to learn relevant operating procedures and technical knowledge.
•Carry out regular skill improvement activities to encourage employees to master the latest technologies and management concepts.

4. Trial production and optimization adjustment
1. Small batch trial production:
•Conduct small-scale trial production before formal production to test the stability and reliability of the entire system.
•Conduct comprehensive testing on the first batch of finished products to ensure that all indicators are in line with expectations.
2. Troubleshooting and improvements:
•Take timely corrective measures for problems discovered during trial production, such as adjusting formulas, optimizing process parameters, etc.
•Continuously collect feedback to continuously improve product quality and production efficiency.
3. Certification application:
•Submit information to relevant departments and apply for necessary production licenses and quality certifications, such as ISO9001, HACCP, etc.
•Accept on-site inspections by third-party audit agencies to ensure that all links comply with specified requirements.

5. Operation and maintenance
1. Daily operation management:
•Establish a sound production management system and standardize various operating procedures.
•Strengthen the monitoring of raw material procurement, inventory management and finished product sales to ensure smooth capital flow.
2. Equipment maintenance:
•Develop a regular maintenance plan to prevent equipment failures and extend service life.
•Introducing advanced monitoring technology to monitor equipment operating conditions in real time and provide early warning of potential risks.
3. Innovation and development:
•Closely track industry trends and technological progress, introduce new technologies and new processes in a timely manner, and maintain the competitiveness of enterprises.
•Actively explore new business models, expand market share, and achieve sustainable development.

 

Pre sales services

 

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

 

 

Our Service

 

 

Trade shows

 

 

 

Certificate

 

 

 

Packaging & Shipping

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.