Hot sale stainless automatic industrial tomato processing machinery
We are a professional manufacturer of tomato processing equipment. The processing capacity of our ketchup processing equipment is 2 tons to 200 tons per hour, which can effectively make up for the income gap between tomato and vegetable farmers in the off-season and peak season and increase farmers' income.
We suggest that ketchup processing plants be established in rural areas near tomato farms to ensure the availability of fresh tomatoes and reduce the waste of time and energy in transportation. Tomatoes can be eaten not only as fresh fruit, but also as sauce. Even if processed into ketchup, the taste is still delicious. As part of global cooking ingredients, ketchup can be found in any kitchen around the world.
The processing and production process of ketchup mainly includes raw material transportation and rough washing → fruit selection → bubble cleaning → crushing → forced feeding → preheating → beating → mixing → concentration → sterilization → transfer to the next process
The processing steps of ketchup are as follows:
1. In order to prevent tomato skin from being damaged, we designed water flow to transport fresh tomatoes and conduct rough washing;
2. Take off the belt to remove rotten, insect eyes and immature young tomato fruits;
The 3. foam cleaner can clean and disinfect tomatoes more thoroughly, removing impurities such as pesticide residues on the epidermis.
4. Crusher, which is used to crush the whole washed tomato into pieces;
5. Preheater for preheating crushed tomatoes. The temperature and time of preheating depend on your demand for the color, concentration and flavor of ketchup;
6. Tomato pulping machine, beat the preheated tomato blocks into tomato paste;
7. Vacuum thickener, because the water content of tomato pulp is high after preliminary beating and preparation, vacuum concentration is needed to remove excess water to achieve ideal whiteness;
8. Plate sterilizer, which forms a system with aseptic large bag filling machine to realize the aseptic filling of liquid products such as ketchup.
SALIENT FEATURES ARE:
High yield up to 90% of juice
Low energy cost.
Low temperature evaporation resulting improved quality of products.
User friendly.
Semi-automatic as well as fully automatic system available.
Advantages of ketchup production line:
1. Unique water flow conveying design to improve work efficiency;
2. The production line is also suitable for the production of chili sauce;
3. The fruit pulping machine of tomato processing plant has a variety of mesh sizes to choose from.
4. CIP cleaning system is adopted, which is easy to clean and maintain.
Putting ketchup into aseptic barrels is not only convenient for transportation, but also has a shelf life of 1-2 years. You can sell them to local small-scale tomato processing plants in batches, and then they use limited ketchup processing equipment to make them into bottled or bagged ketchup products common in our supermarket.
About 80% of the world's tomatoes are fresh, while the remaining 20% are used in the tomato processing industry. As an important condiment, processed tomato products are widely used in food processing industry,
Fast food restaurants, hotels, restaurants and families. There are many processed tomato products on the market. These include peeled tomatoes, partially dehydrated tomatoes, diced tomatoes, tomato snacks, ketchup, ketchup, soup, juice, sauce, powder and concentrated juice.
Machine list with Technical parameter
| No |
Code |
Equipment Name |
capacity |
Parameter |
| 1 |
A . fresh fruit(tomato) washing unit |
| 2 |
A-1 |
Clapboard elevator |
6T/h |
Height * width: 5500*1000, motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain |
| 3 |
A-2 |
air-blow washer and sorting machine |
6T/h |
stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates |
| 4 |
A-3 |
Clapboard elevator |
6T/h |
motor 2.2KW and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm |
| 5 |
|
subtotal: |
|
|
| 6 |
B. Pulping unit |
| 7 |
B-1 |
Crusher |
6T/H |
SUS304, power is about: 18.5KW |
| 8 |
B-2 |
Tempoary storage tank |
1000L |
SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs |
| 9 |
B-3 |
Screw pump |
6T/H |
Manual speed control, outlet pressure 0.6Mpa |
| 10 |
B-4 |
Tubular heat exchanger heater |
6T/H |
Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer, |
| 11 |
B-5 |
Double beater |
6T/H |
SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW |
| 12 |
B-6 |
Buffer storage tank |
1000L |
SUS304, single, circular, half open, bottom flange outlet, high and low level, pure water inlet |
| 13 |
B-7 |
Screw pump |
6T/H |
Manual speed control, outlet pressure 0.6Mp |
| 14 |
B-8 |
crusher platform |
|
carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining |
| 15 |
B-9 |
pulping operation platform |
|
Carbon steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining |
| 16 |
|
Subtotal |
|
|
| 17 |
C .Evaporator and concentrating unit |
| 18 |
C-1 |
Buffer storage tank |
5000L |
SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning ball, adjustable support legs |
| 19 |
C-2 |
Centrifugal pump |
10T/H |
Food grade, mechanical seal, ABB motor, 36M lift |
| 20 |
C-3 |
Double-effect forced circulation evaporator |
4T/H |
SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling. |
| 21 |
C-4 |
Batch storage tank |
5000L |
SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs |
| 22 |
C-5 |
Rotor pump |
3T/H |
Food grade rubber seal, variable frequency speed regulation |
| 23 |
|
Subtotal |
|
|
| 24 |
D. Sterilizing and filling system |
| 25 |
D-1 |
Tube-in-tube
UHT sterilizer |
1T/H |
SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ºC, 60S |
| 26 |
D-2 |
Filling machine |
1T/H |
|
| 27 |
|
Subtotal |
|
|
| 28 |
E CIP system |
| 29 |
E-1 |
Semi automatic single circuit CIP |
2T×3 |
SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated acid and alkali adding system, with two 200L concentrated acid and alkali tank, 2pieces of centrifugal pump (20T/h, head of 24m) |
| 30 |
R |
CIP return pump |
20T/H |
Food grade, self-sucking, mechanical seal |
Tomato Juice Processing Key Operational Points
Fresh Tomato pretreatment
The system is including the cleaning and sorting of fresh tomatoes,crushing them into 3-5mm tomato pieces,and then preheating them through a tubular preheater.The selection and cleaning process is of great significance to the quality and stability of the final tomato juice.The preheating and crushing processes are important processes that affect the consistency of tomato juice and the yield of juice.There are two crushing methods:hot break and cold break.Due to the low temperature of the cold-breaking sauce,the endogenous enzymes(mainly pectin tertiary enzymes)are not completely inactivated.The pectin is enzymatically hydrolyzed into short chains,and the viscosity will be low,but the flavor and color are good.The hot break enzyme is inactivated thoroughly,the pectin is less damaged,the viscosity is good,the flavor and color are poor.
Tomato squeezing and juicing
Squeeze the crushed fruit pulp after heating,while removing the peel and seeds,it also adjusts the pulp particles.Generally,it can be operated by a screw juicer or a beater.The screw juicer squeezes the crushed pulp between the screw and the sieve to extract the juice,and the beater extracts the juice by impact,and the aperture of the sieve is about 0.4mm.The squeezing rate of good varieties of tomato juice is 75%-80%.
Tomato juice blending and seasoning
As a seasoning for tomato juice,we can add wine vinegar,table salt,white sugar,lemon juice,etc.
Degassing,homogenization and sterilization of tomato juice
In the process of tomato crushing and blending,the air is inevitably mixed in,so after the juice is squeezed and blended,the tomato juice needs to be deaerated.At the same time,in order to refine the pulp particles and increase the consistency,a homogenizer can be used to make the tomatoes have a smooth feel through homogenization.Tomato juice contains pulp,which makes it a relatively viscous liquid.Therefore,it needs to be sterilized before filling.The HTST sterilization process is usually used(90-95ºC for 40-60S).The sterilized tomato juice is orange-red,the sugar content is 4.3%,and the PH value is 4.4.
Filling and sealing of tomato juice
The containers used for tomato juice are metal cans,glass bottles or PET bottles.The pre-sterilized tomato juice is filled into a clean container.In order to prevent oxidation,it is necessary to quickly cool the sterilized tomato juice to 85-89ºC and fill it into the container immediately.To prevent oxidation of the product,this filling method is called hot filling.It should be sealed immediately after filling.
Secondary pasteurization and packing of the tomato juice
After the filling is completed,for the sake of safety,the tomato juice needs to be sterilized twice,and the filled container is transported to the pasteurization tunnel or retort for secondary sterilization.The sterilization process is 90-95ºC for 15-20min.Then use cooling water to quickly cool the temperature of tomato juice to below 35ºC for subsequent packaging.
We offer turnkey projects for tomato processing plants,include process concentrated tomato paste,tomato puree,tomato sauce,ketcup,tomato powder and other tomato products.
Company Profile
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Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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