| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Milk processing plant machinery for sale dairy equipment manufacturers
Dairy Processing Plant Machinery and Equipment Brief Description Dairy processing plant machinery and equipment are key to ensuring efficient, safe and high-quality production of milk and other dairy products. These equipment cover all aspects from raw material reception, pretreatment, processing, packaging to final product delivery. The following are the main machinery and equipment commonly found in dairy processing plants and their functions:
1. Raw material receiving and preprocessing equipment
1. Fresh milk cooling tank:
•Function: Used to quickly cool fresh milk that has just arrived at the factory to maintain its freshness and inhibit bacterial growth.
•Features: It has large storage capacity and rapid cooling function. It is usually made of stainless steel and is easy to clean.
2. Centrifuge:
•Function: Separate the fat components in fresh milk and adjust the milk fat rate to meet the formula requirements of different products.
•Features: high efficiency, low energy consumption, easy operation and low maintenance cost, suitable for large-scale continuous production.
3. Homogenizer:
•Function: Break the fat globules in milk into smaller particles to prevent stratification of the finished product and improve the stability and taste of the product.
•Features: Adopting the high-pressure principle, the working pressure is adjustable, which can effectively reduce fat floating. It is widely used in the production of various liquid dairy products.
2. Processing equipment
1. Pasteurizer:
•Function: By heating to a specific temperature and maintaining it for a short period of time, it kills most harmful microorganisms while retaining the nutrients and flavor of the milk.
•Features: It is divided into two methods: high temperature short time (HTST) and low temperature long time (LTLT). The appropriate process can be selected according to product requirements.
2. Ultra-high temperature instant sterilizer (UHT):
•Function: Instantly heat milk to 135-150°C and hold it for a few seconds to completely kill all pathogenic bacteria and enable the product to be stored at room temperature for a long time.
•Features: Fast processing speed and high efficiency, suitable for mass production and long-distance transportation of products.
3. Multi-effect evaporator:
•Function: Gradually remove moisture from milk under vacuum conditions, concentrate it to the required concentration, and be used to produce concentrated milk, condensed milk and other products.
•Features: significant energy saving effect, high evaporation efficiency, compact structure, small footprint.
4. Spray drying tower:
•Function: Convert liquid milk into powdered milk powder, which facilitates storage and transportation and also increases the shelf life of the product.
•Features: Hot air recycling, low energy consumption, good product quality, and uniform powder particle size.
3. Packaging equipment
1. Aseptic filling machine:
•Function: Complete the filling and sealing of milk or dairy products in a sterile environment to ensure the hygienic safety of the product.
•Features: High degree of automation, fast speed, accurate accuracy, able to adapt to various packaging forms such as plastic bottles, glass bottles, cartons, etc.
2. Labeling machine:
•Function: Label each packaging unit with information such as production date, shelf life, ingredient list, etc.
•Features: Supports barcode printing, QR code generation and other identification methods, with flexible and convenient operation.
3. Cartoning machine:
•Function: Automatically arrange and load individually packaged products into cartons or other outer packaging containers.
•Features: Smooth and reliable operation, fast speed, saving labor costs and improving the overall efficiency of the production line.
4. Auxiliary equipment
1. CIP online cleaning system:
•Function: Automatically clean production equipment to ensure cleanliness inside pipes and containers and avoid cross-contamination.
•Features: Integrated design, one-button start, thorough cleaning, reducing downtime and manual intervention.
2. PLC control system:
•Function: Realize automatic control of the entire production line, monitor the operating status of each process, and ensure the stability of production process parameters.
•Features: Friendly interface, simple operation, complete data records, easy to trace and analyze.
5. Quality inspection and safety assurance
1. Laboratory testing instruments:
•Function: Conduct comprehensive quality testing of raw materials, semi-finished products and finished products, including microbial indicators, chemical composition, physical properties, etc.
•Features: high precision, strong sensitivity, fast detection speed, and complies with international food safety standards.
2. HACCP system:
•Function: Follow the hazard analysis critical control point principle and conduct strict quality control over the entire production process to ensure product safety and reliability.
•Features: Focus on prevention, pay attention to process management, establish a complete traceability mechanism, and protect the health rights and interests of consumers.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Technical Highlights of Dairy Processing Plant Machinery and Equipment The machinery and equipment of dairy processing plants must not only be efficient and stable, but also must have advanced technical features to ensure product quality and production efficiency. The following are several key equipment and their technical highlights:
1. Raw material receiving and preprocessing equipment
1. Fresh milk cooling tank
•Technical Highlights:
•Rapid cooling technology: Using an efficient heat exchanger design, it can reduce the milk temperature to below 4°C in a short time, effectively inhibiting bacterial reproduction.
•Intelligent control system: Integrate temperature sensor and PLC controller to realize automatic monitoring and adjustment to ensure the best cooling effect.
•Energy-saving mode: Automatically switches to low-energy operation state during off-peak periods to save energy.
2. Centrifuge
•Technical Highlights:
•High-precision separation: Utilize the centrifugal force generated by high-speed rotation to accurately separate fat and other components to ensure product stability.
•Self-cleaning function: Built-in automatic cleaning system reduces downtime and improves equipment utilization.
•Environmentally friendly design: Optimize the emission system, reduce noise and vibration, and comply with strict environmental standards.
3. Homogenizer
•Technical Highlights:
•High-pressure multi-stage homogenization: Gradually break up fat globules through multiple pressure stages to ensure even distribution and improve taste.
•Intelligent control: Equipped with a touch screen interface that displays working parameters in real time for easy operation and maintenance.
•Durable materials: Made of high-strength stainless steel and special alloys, resistant to corrosion and wear, extending service life.
2. Processing equipment
1. Pasteurizer
•Technical Highlights:
•Precise temperature control: Using PID adjustment technology and double-layer jacket structure to ensure temperature uniformity and stability during the heating process.
•Flexible production line: supports multiple sterilization mode switching to adapt to the needs of different products, such as whole milk, skimmed milk, etc.
•Online monitoring: Integrate temperature, flow and other sensors to collect data in real time to ensure consistent product quality for each batch.
2. Ultra-high temperature instant sterilizer (UHT)
•Technical Highlights:
•Instant high temperature processing: reaches 135-150°C in a very short time, retaining the nutrients and flavor of milk to the maximum extent.
•In-line heat exchanger: efficient heat transfer, shortening processing time and reducing energy consumption.
•Automatic emptying system: Prevent product residue, keep pipelines clean, and avoid cross-contamination.
3. Multi-effect evaporator
•Technical Highlights:
•Vacuum evaporation technology: Evaporate and concentrate in a low-pressure environment, lowering the boiling point and reducing the loss of heat-sensitive substances.
•Multiple-effect cycle: One-time steam can be used multiple times, significantly improving energy efficiency and reducing operating costs.
•Modular design: easy to install and expand, adapting to production capacity needs of different scales.
4. Spray drying tower
•Technical Highlights:
•Low-temperature spray drying: adopts cold air intake method to avoid the impact of high temperature on the quality of milk powder and ensure fine and uniform particles.
•Dynamic fluidized bed: fully suspend the powder, speed up the drying speed, and ensure good fluidity of the powder.
•Intelligent control: Automatically adjust spray parameters according to environmental factors such as humidity and temperature to achieve the best drying effect.
3. Packaging equipment
1. Aseptic filling machine
•Technical Highlights:
•Guarantee of sterile environment: Use ozone or hydrogen peroxide gas for disinfection, combined with ultraviolet irradiation to ensure sterile operation.
•High-speed filling: hundreds of filling actions can be completed per minute, greatly improving production efficiency.
•Flexible packaging form: supports a variety of packaging containers, such as plastic bottles, glass bottles, cartons, etc., to meet different market needs.
2. Labeling machine
•Technical Highlights:
•High-precision positioning: Use visual recognition system and servo motor drive to ensure accurate label position.
•Diversified label types: Supports barcodes, QR codes, RFID and other label forms to enhance product information management capabilities.
•Quickly change molds: It is convenient to quickly adjust the labeling device according to products of different specifications and reduce downtime.
3. Cartoning machine
•Technical Highlights:
• Fully automatic operation: From product arrangement to packing and sealing, the entire process does not require manual intervention, improving work efficiency.
•Compact structure design: Small footprint, easy to integrate into existing production lines, saving space resources.
•Safety protection measures: Equipped with multiple protection devices, such as emergency stop buttons, photoelectric sensors, etc., to ensure the safety of personnel and equipment.
4. Auxiliary equipment
1. CIP online cleaning system
•Technical Highlights:
•Comprehensive cleaning: Cover all pipes, valves, containers and other parts that come into contact with materials, and completely remove residues.
•Energy saving and environmental protection: Use recycled water washing and chemical agent recycling to reduce water waste and environmental pollution.
•High degree of automation: Start the cleaning program with one click and monitor the cleaning progress in real time to ensure cleaning quality and efficiency.
2. PLC control system
•Technical Highlights:
•Intelligent scheduling: Connect various devices through network communication protocols to achieve centralized management and coordinated control.
•Fault diagnosis: Built-in self-detection function can detect and report abnormal situations in time to facilitate quick troubleshooting.
•Data analysis: Collect various data during the production process and generate reports to help optimize the production process and reduce costs.
| FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER |
| A | milk reception unit | ||
| A-1 | loadometer |
maximum weighing 30T |
|
| A-2 | distribution plate |
material-touch SUS304 stainless steel,six holes |
|
| A-3 | electron pound scale |
maximum weighing 1000KG | |
| A-4 | milk weighing tank | 500L | material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
| A-5 | milk acceptor | 1000L | material-touch SUS304 stainless steel,single layer,CIP cleaning ball |
| A-6 | milk pump | 10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| A-7 | twin piping filter | 10T/h | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
| A-8 | plate cooler | 10T/h | material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC |
| A-9 | storage tank | 10000L | material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
| A-10 | milk pump |
5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| B | raw milk pre-pasteurization unit | ||
| B-1 | plate-Pasterlizer | 5T/h | SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| B-2 | cream separator | 5T/h | disk separator,auto control,three-phase,started with frequency conversion,self-discharging |
| B-3 | high pressure homogenizer | 5T/h | (starting box included) |
| B-4 | storage tank | 5000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
| B-5 | milk pump |
10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| C | cream storage and pasteurize unit | ||
| C-1 | cream storage tank | 1000L | material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| C-2 | rotary pump | 0.5T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| C-3 | rotary pump | 2T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| C-4 | plate-Pasterlizer | 0.5T/h | material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| D | blending unit | ||
| D-1 | blending tank | 3000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
| D-2 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| D-3 | plate heater union | 5T/h | material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control |
| D-4 | high-speed emulsification tank | 1000L | material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs |
| D-5 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| D-6 | double pipe filters | 5T/h | material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes |
| D-7 | operate platform | SUS304,1200*1200*1200mm | |
| E | yogurt sterilizing,homogenizing unit | ||
| E-1 | Yogurt Pasterlizer | 3T/h | material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| E-2 | high pressure homogenizer | 3T/h | 25MPa,(starting box included) |
| E-3 | temperature holding | 3T/h | material-touch SUS304 stainless steel,holding 300S |
| F | high level storage and fermentation unit | ||
| F-1 | fermentation tank | 2000L | material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs |
| F-2 | operate platform | SUS304,8000*800*1600mm | |
| F-3 | high level platform | SUS304,9000*3500*2200mm | |
| G | yogurt and cream filling unit | ||
| G-1 | plastic cup filling machine | auto filling, auto sealing, each cup 200ml, speed 4000cups per hour | |
| G-2 | plastic bottle rinsing machine | 2000bottle/hour, bottle volume is 1L, bottle rinsing | |
| G-3 | plastic bottle filler | 2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1 | |
| G-4 | manual bottle loading platform | SUS304 | |
| G-5 | air conveyor | SUS304,5 meters long,include air fan | |
| G-6 | conveyer belt | SUS304,(including power head),40m | |
| G-7 | sleeve labelling machine | SUS304,5000pcs/h | |
| G-8 | shrink lable machine | SUS304, steam heating,5000pcs/h | |
| G-9 | film wrapper | 5000BPH | |
| G-10 | printer | ||
| H | aseptic birck filling unit | ||
| H-1 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control |
| H-2 | full-auto vacuum degasser | 2T/h | full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
| H-3 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) , |
| H-5 | bricks aseptic filling machine | 1000ml/bag 2000 piece per hour |
|
| H-6 | cap machine | ||
| H-7 | conveyor | SUS304, 8 meters | |
| H-8 | printer | ||
| I | Ice cream processing unit | ||
| I-1 | HIGH SPEED MIXING TANK | V=300L | |
| I-2 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump Head 24M,Hard Alloy Mechanical Seal |
| I-3 | TUB FILTER | Q=3t/h | SUS304,100 mesh |
| I-4 | HIGH PRESSURE HOMOGENIZER | Q=250L/h | SUS304,25MPa |
| I-5 | AGING TANK | V=200L | SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
| I-6 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| I-7 | ICE CREAM FREEZER MACHINE | Q=300L/h | SUS304, |
| I-8 | ICE CREAM FILLING MACHINE | Q=300L/h | SUS304 |
| I-9 | FAST COOL ROOM |
V=15M3 | Cool with freon,working at -28ºC |
| J | full auto CIP system | ||
| J-1 | full-auto CIP system | 4×3T | outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks |
| J-2 | return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| Part2: accessory equipments and Installation | |||
| Flow No. | Name | Model | Main technical parameters |
| A | boiler system | ||
| A-1 | fuel boiler host |
2T/h | Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps |
| A-2 | boiler auxiliaries | including fuel tank, refuelling plane, sampling device | |
| A-3 | boiler installation | including installation material, quick-wear parts, test fee etc | |
| B | conpressed air system | ||
| B-1 | low-pressure compressor |
1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter | |
| C | tower water system | ||
| C-1 | cooling tower |
100T/h | circulation water capacity 100T/H, hot water temperature 37 ºC, cooled wate temperature 32 ºC |
| C-2 | tower water pool | 3000L | SUS304, single layer |
| C-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
| C-4 | tower water control system | cabinet material is SUS304, including the control of cooling tower, water pump | |
| D | ice water machine system | ||
| D-1 | ice water machine unit | Refrigerating capacity 300000 calories, water-cooled, full automatic control | |
| D-2 | ice water pool | 10000L | SUS304 |
| D-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
| D-4 | ice water control system | cabinet material is SUS304, including the control of ice water system, water pump | |
| E | water treatment system | ||
| E-1 | water treatment machine unit | 10T/h | including sand filter, carbon filter, ion exchange, first stage RO system, automatic control |
| E-2 | water tank | 10000L | SUS304, single laye |
| Equipment list of milk processing equipments | |||
| No. | Name | Size | Main parameter |
| 1 | Milk reception and storage unit | ||
| 2 | Milk acceptor | 300L | SUS304 stainless steel, single layer, CIP spraying ball |
| 3 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 4 | Single piping filter | 3T/H | SUS304, single pipe, stainless steal filter element of 100 mesh |
| 5 | Milk storage tank | 1000L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 6 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 7 | Blending unit | ||
| 8 | Storage tank | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 9 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 10 | Single piping filter | 3T/H | SUS304, single, stainless steal filter element of 100 mesh |
| 11 | Plate-type exchanger | 1.5T/H | SUS304, double pipes |
| 12 | High pressure homogenizer | 500L/H | 40MPa |
| 13 | Cream separtor unit | ||
| 14 | Milk separator | 500L/H | The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm |
| 15 | Buffer container | 100L | SUS304, with a cover, single layer |
| 16 | Buffer & cooling container | 100L | SUS304, with a cover, single layer |
| 17 | Milk pump | 3T/H | SUS304, with a cover, heat insulated, dimple pad jackets |
| 18 | Butter churner | 100L | SUS304 |
| 19 | Yogurt storage, ferment and filling unit | ||
| 20 | Temporary and ferment storage tanks | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 21 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 22 | Rotor pump | 1T/H | SUS304, hard alloy mechanical seal, adjustment speed by manual |
| 23 | Plastic pouch filling machine | ||
| 24 | Plastic cup-shaped filling machine | ||
| 25 | CIP system unit | ||
| 26 | Manual CIP system | 3×500L | SUS304, single clening circulation, with CIP pump of connected tanks |
| 27 | CIP return pump | 10T/H | SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished |
| 28 | Power system unit | ||
| 29 | Cold water equipment | 7000 kcale per hour, air cooling refrigeration | |
| 30 | Hot water boiler | 1000Kg/h, outlet temperature is 90°C | |
| 31 | Installation system | Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning | |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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