Continuous Industrial Butter making machine equipment from milk
Butter Making Machine from Milk
A butter making machine from milk is a specialized piece of equipment designed to transform fresh milk into butter. The process involves several key steps to ensure the final product is of high quality and safe for consumption.
Process Flow
1. Milk Collection and Pre-treatment
Fresh milk is collected and stored in refrigerated tanks to maintain freshness.The milk is then filtered and pasteurized to eliminate harmful bacteria.
2. Cream Separation
Cream is separated from the milk using centrifugal separators.This cream, with a high fat content, is the primary raw material for butter production.
3. Pasteurization
The separated cream is pasteurized to ensure safety and extend shelf life.
4. Butter Making
The cream is then processed in a butter making machine. This involves churning the cream to separate the butterfat from the buttermilk.The churning process is carefully controlled to achieve the desired consistency.
5. Washing and Draining
The butter is washed with cold water to remove residual buttermilk and impurities.This step ensures the purity and quality of the final product.
6. Salting (Optional)
Salt may be added to the butter to enhance flavor and preserve it.
7. Packaging
The final butter product is packaged in suitable containers such as paper boxes, plastic tubs, or foil wraps.
Equipment Composition
- Centrifugal Separators:For cream separation.
- Pasteurizers:For heating and sterilizing the cream.
- Butter Making Machine:For churning the cream into butter.
- Washing Units:For cleaning the butter.
- Packaging Machines:For sealing the final product.
Technical Advantages
- Automation:Modern butter making machines are highly automated, reducing labor costs and increasing efficiency.
- Hygiene:The machines are designed with hygiene in mind, ensuring the final product is safe for consumption.
- Quality Control:The process includes multiple stages of quality control to ensure the butter meets high standards.
By leveraging advanced technology and stringent quality control measures, butter making machines can efficiently produce high-quality butter products that meet global standards.
one
Peanut butter making machine
The whole machine body is made of high-quality food grade stainless steel, specially designed for grinding peanuts. The fineness of peanut butter can be easily adjusted.
two
Peanut production line
The main equipment includes peanut baking machine, peanut peeling machine, picking belt, picking machine, peanut butter machine, mixing tank, delivery pump, mixer, homogenizer, fine mill, vacuum tank, cooler, filling machine, etc.
BENEFIT
1. Opportunity to realize products with customized recipes.
2. Opportunity to produce more than one product with the same processing line.
3. High quality of the final product keeping an elevated nutritional value.
4. Wide customization of the final product.
5. Maximum yield, minimum production waste.
6. Highest energy savings thanks to the most advanced technologies.
7. Complete line supervision system through monitoring of every process phase.
8. Recording, visualization and printing of all daily production data.
CONSTRUCTION FEATURES
Working capacity from 1 tons/d up to 50 tons/d
Products - Sweet butter
- Sour butter
- Salted butter
- Package in bulk container, small box
Continuous Butter Making Machine Customization
1. Customization Options
Continuous butter making machines offer a range of customization options to meet specific production needs. These options include:
1. Capacity:
- Machines are available in capacities ranging from 200 kg/h to 12,000 kg/h.
- For example, the CONTIMAB PROFLEX® series offers models with capacities from 250 kg/h to 12,000 kg/h.
2. Design:
- Machines can be designed with vertical or horizontal configurations to suit space and processing requirements.
- The new CONTIMAB EASYFLEX® range is designed for easier access and maintenance.
3. Grinding Fineness:
- The grinding fineness is adjustable by modifying the gap between the rotor and stator.
- The particle fineness can range from 50 to 200 mesh.
4. Material:
- All product-contacting parts are made from high-quality stainless steel (e.g., AISI 316L) to ensure durability and hygiene.
5. Cooling System:
- Features a circulating cooling water system to dissipate heat generated during grinding.
6. Automation:
- Advanced PLC control systems enable precise control of the production process, including dosing of water, salt, and culture.
- Remote process monitoring is facilitated through camera solutions.
2. Equipment Composition
A typical continuous butter making machine includes the following key equipment:
1. Cream Beater:
- Facilitates the initial mixing and preparation of cream.
2. Churning Section:
- The cream is churned to separate butter grains.
3. Separating Section:
- Butter grains are separated from buttermilk in a conical horizontal rotating hexagonal meshed drum.
4. Kneading Sections:
- Final kneading of butter with two counter-rotating augers in an ice water-cooled, jacketed housing.
5. Vacuum Chamber:
- Achieves low air content in the butter for longer shelf life and perfect appearance.
6. Buttermilk Collection Tank:
- Collects buttermilk with level control.
7. Cooling System:
- Separate cooling system for the churn and working stations.
8. CIP System:
- Integrated Cleaning-in-Place (CIP) system for easy maintenance and hygiene.
3. Technical Advantages
- High Efficiency and Energy Savings:Advanced automation and optimized designs increase production efficiency while reducing energy consumption.
- Exceptional Quality:Precise control of churning and kneading processes ensures high-quality butter.
- Safety and Hygiene:Constructed from food-grade stainless steel, ensuring easy cleaning and food safety.
- Flexibility:Machines can process various types of cream with fat content ranging from 30% to 60%.
4. Versatility
Continuous butter making machines are not only suitable for producing butter but also for a variety of dairy products, including low-fat spreads and mixed-fat products.They can also be used to process other dairy products such as ghee.
By leveraging these customization options and technical advantages, continuous butter making machines can efficiently produce high-quality butter products that meet diverse market demands.
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
Audited Supplier 
){kind=link}