20Ton/D Date Juice Processing Line for Efficient Production

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: 20T/D-400T/D
• Type: Turnkey project
• Voltage: 220V/380V/415V
• Power: 100KW-200KW
• Customized: Customized
• Control Type: PLC
• Material: Stainless steel
• Dynamical system: Power
• Operation mode: Automatic
• Transport Package: Wooden Package and Framework
• Specification: 20-400T/D
• Trademark: Beyond
• Origin: Shanghai-China
• HS Code: 8438600000
• Production Capacity: 100sets/Year

Product Description

20Ton/D Date Juice Processing Line for Efficient Production

A dates juice production line is a comprehensive industrial setup designed to extract and process the natural sugars, vitamins, and minerals from dates into a nutritious and delicious beverage. The entire process involves several key stages:

1. Receiving and Cleaning: The process begins with receiving raw dates from storage or directly from farmers. A cleaning section equipped with water jets, brushes, and air blowers removes dirt, dust, and impurities.

2. Sorting and Pitting: Dates are then sorted based on their size, quality, and ripeness. Mechanical pitting machines remove seeds without damaging the fruit pulp. This step can be manual in smaller-scale operations or fully automated in larger plants.

3. Juice Extraction: After sorting and pitting, the dates are fed into a specialized extraction machine that uses high-pressure or hydraulic press methods to squeeze out the maximum amount of juice. Alternatively, some lines use pulping and enzymatic treatment to break down the fibers for easier juice extraction.

4. Filtration and Clarification: The extracted juice undergoes filtration to separate any remaining solids or debris. Depending on the desired clarity and texture, additional clarification steps such as centrifugation or membrane filtration may be used.

5. Pasteurization/ Sterilization: To ensure food safety and extend shelf life, the juice is pasteurized at a controlled temperature for a specific time period. Some facilities also employ ultra-high temperature (UHT) processing for longer shelf-stable products.

6. Blending and Flavoring: At this stage, sugar or other sweeteners might be added to adjust sweetness levels. Natural or artificial flavors can also be incorporated to enhance taste. The juice is blended thoroughly to ensure a consistent product.

7. Filling and Packaging: The processed juice is then filled into bottles, cartons, pouches, or cans using automatic filling machines. Sealing, labeling, and coding follow before the packages are conveyed through a shrink tunnel or cooled for refrigerated storage.

8. Quality Control: Throughout the entire production line, rigorous quality control measures are implemented, including testing for pH, Brix (sugar content), color, and microbial count to meet international food safety standards.

9. Storage and Distribution: Once packaged, the date juice is stored in a temperature-controlled environment before being distributed to retail outlets or wholesalers.In summary, a dates juice production line is a highly automated and sophisticated system that efficiently converts raw dates into a high-quality and safe beverage while maintaining its nutritional benefits.

Characteristics of Chinese date/ Jujube and Hawkthorn Processing

1.Wide range of raw fruits are available, this line is applicable for all kinds fruits with similar characteristic such as date, jujube, hawkthorn and so on.

2.There are two different procedures, one is immerse add extractor, another is destoner add pulper.

3.According to different investment value and product structure, client can require average, middle level or high level processing equipments.

4.End product with pure flavor, bright colour, and high material usage percentage;

5.Whole line with features as high level automatic, low labor intensity, easy operation, safe function and low operation cost.

6.Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.

Technical Data

Raw material:	All kinds big date, small date, jujube, dry date, fresh date and hawkthorn
End product:	juice Concentrate, transparent juice, cloudy juice, sea-buckthron oil
Production capacity:	20T/D-2000T/D
Output percentage:	≥90%
Solid content	7~12Brix
Packing type for end product:	Aseptic Bag/glass Bottle/PET Bottle /gable Top Box

Date juice processing line can use fresh date or dry date as raw material, by washing, destoner and pulper to produce juice or paste or syrup.

The equipments include: washing , sorting and inspection, precooking and pulping, separate and filtration and concentration etc.

Surfing washing machine

Description:

This machine produces water bubble by air blower to wash the fruits; the machine is composed of water cabinet, feeding device, fan etc.

Application:widely used to gently wash the fruits & vegetables

The lifter matched is made of SUS304 stainless steel or plastic material, extra water spraying device can be fixed on the machine.

Characteristics:

1.During the washing procedure, under the motivity of water current and bubble, the fruits or vegetables   circumvolve without fixed direction be washed thoroughly, salts and pesticide that remain on will be removed at the same time;

2. Fruits & Vegetables are pushed to the steel roll elevator by spouted water under compressed air, then turn the next processing step;

3. The Used water can be recycled after filtration;

4. The capacity of this equipment is changeable as the motor of engine is equipped with step-less shift gears.

No.	Flow No.	Name	Size	Main technical parameter
1	the first stage for concentrated dates syrup(A,B,D,E system)
2	Washing & Pulping system
3	A-1	Bubble spraying washing machine	500kg/H	SUS machine frame, eccentric vibration motor, spray cleaning device, air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mm
4	A-2	Slope type spiral precooking machine	500kg/H	SUS 304, U shape barrel structure, insulation, with miller jacket, top opening, easy to clean, the cooking time can be  adjusted by  frequency conversion( no less than 10~60mins), counting based on dry date
6		Flowmeter	2T/H	SUS304, pointer-type
7	A-3	Stone washer	2T/H	SUS304 support, with ABB motor
8	A-4	Screw pump	2T/H	The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
9	A-5	Single stage pulping machine	2T/H	SUS304,  rotary speed 960rpm,screen hole diameter 1.0mm,
10	A-6	Buffer tank	300L	SUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and material
11	A-7	Screw pump	2T/H	The material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulation
12	A-8	Tubular cooler	2T/H	SUS304, tubular type, tower water cooling
13	A-8	Pulping platform		carbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm
15	B	Filteration and clarification system
16	B-1	Storage tank	2000L	SUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
17	B-2	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
18	B-3	Decanter	2T/H	Counter-current type, drum max speed:3600 r/min
19	B-4	Receiving vat	500L	SUS304, single layer, CIP spraying ball, adjustable legs
20	B-5	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
21	B-6	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
22	B-7	Centrifugal pump	5T/H	SUS304, lift 36m, mechanical seal
23	B-8	Inorganic membrane Micro filter	1T/H	SUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pump
25	C	Concentrate system
26	C-1	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
27	C-2	Centrifugal pump	3T/H	SUS304, lift 24m, mechanical seal
28	C-3	Double effect falling film concentrator	1.5T/H	Product contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstream
29	C-4	Tubular cooler	0.5T/H	SUS304, tubular type, tower water cooling, cooling temperature 30ºC in one time
30	C-5	Storage tank	2000L	SUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottom
31	C-6	Rotary pump	1T/H	The material contact part is SUS304, 0.6MPa, ftrequency conversion
33	D	CIP UNIT
34	D	Semi-automatic CIP system	3×1T	Three tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.
37	the second stage(dates clear juice system)
38	E. Filteration and clarification system
39	E-1-2,3	Enzyme tank for clear juice	2000L	SUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
40	E-4	Enzyme Circulation tank	V=5000L	SUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladder
41	E-5	The cleaning tank	V=5000L	SUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladder
42	E-6	Membrane filtration unit	1T/H	SUS304, aperture: 0.01 μ m; with cleaning device,  automatic control
43	E-7	Storage tank	2000L	SUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve,  and tie valve at the bottom
44	E-8	Centrifugal pump	5T/H	SUS304, lift 36m, mechanical seal
45	R	CIP return pump	20T/H	SUS316L stainless steel, pump lift is 24 meters, mechanical seal
47	F . Dates clear juice:  decoloration unit
48	F-1	Resin decolorizing tank		SUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resin
49	F-2	Resin regeneration tank	2000L	SUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meter
50	F-3	Acid tank	1000L	SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
51	F-4	Alkali tank	1000L	SUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meter
52	F-5	Centrifugal pump	10T/H	SUS316L, lift 36m, machinery seal
53	F-6	Operating platform		SUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mm
54	F-7	Twin piping filter	2T/H	SUS304 stainless steel, duplex type, Stainless Steal Filter  200 Mesh
58	G	date vinegar fermetation system
59	G-1	Plate sterilizer	1T/H	Full automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning system
60	G-2	Dates alcohol fermentation tank	8000L	SUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union.
61		Temperature sensor	PT100	SUS304, 4-20mA signal output, tail length 100mm
62	G-3	Centrifugal pump	3T/H	Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
63	G-4	Plate and frame filter	3T/H	plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²
64	G-5	Date vinegar fermentation tank	8000L	SUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole,  ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union
65		Temperature sensor	PT100	SUS304, 4-20mA signal output, tail length 100mm
66		PH-instrument		4-20mA signal output
67		Dissolved oxygen detector		4-20mA signal output
68	G-6	Centrifugal pump	3T/H	Material is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motor
69	G-7	Plate and frame filter	3T/H	plate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²

The installation and debugging of a dates juice production line involve several crucial steps to ensure the machinery functions optimally and efficiently produces high-quality date juice.

Here's a general outline of the process:

1. Site Preparation:•Ensure that the site is clean, leveled, and meets all health and safety standards.•Verify that the electrical, water supply, drainage, and compressed air systems are in place and meet the specifications required by the equipment.•Install any necessary structural support or platforms for the machines.

2. Equipment Installation:•Unpack and inspect each piece of equipment for damages during transportation.•Position each machine according to the layout design, considering workflow efficiency and space utilization.•Securely anchor heavy equipment to prevent movement or vibrations during operation.•Connect power, water, and other utility lines to the appropriate ports on the machines.

3. Mechanical Assembly:•Assemble components such as conveyors, pumps, and pipes following manufacturer instructions.•Install belts, chains, and other moving parts, ensuring correct tension and alignment.•Attach guards and covers to protect workers from moving parts and reduce contamination risks.

4. Electrical Wiring and Control System Integration:•Wire all motors, sensors, switches, and control panels based on the provided schematics.•Integrate PLC (Programmable Logic Controller) or computerized control systems that will manage the entire production line.•Conduct initial checks on electrical connections to ensure proper functioning and safety.

5. System Commissioning:•Run each machine individually without product to test mechanical and electrical operations, making adjustments as needed.•Perform leak tests on pipelines and check seals for any potential leaks.•Test interlocks, emergency stop mechanisms, and alarms.

6. Initial Production Trial:•With all components commissioned, conduct a trial run using actual raw materials (dates).•Monitor the performance of each step, including feeding, extraction, filtration, pasteurization, filling, and packaging.•Make adjustments to settings like speed, pressure, temperature, and timing to optimize the process.

7. Quality Checks and Calibration:•Analyze the quality of the produced juice, checking parameters like Brix, pH, color, and clarity against set standards.•Calibrate sensors, scales, and measuring devices for accurate data collection and control.

8. Final Debugging and Staff Training:•Address any issues discovered during the trial run, repeating steps until the system consistently produces high-quality juice within specifications.•Provide comprehensive training to operators and maintenance personnel on the proper use, cleaning, and troubleshooting of the equipment.

9. Documentation and Certification:•Document all stages of installation, commissioning, and debugging for future reference and compliance purposes.•If required, coordinate with relevant authorities for inspections and certifications to meet food safety and manufacturing regulations.After successful completion of these steps, the dates juice production line should be fully installed, debugged, and ready for routine operation under strict quality control measures.


The Dates Juice production line involves multiple steps from raw material processing to the final product. The following are the main raw materials and products:

Raw material
1. Fresh jujubes: This is the main raw material for producing jujube juice, and high-quality jujubes that are mature, free from pests and diseases are usually selected.
2. Water: Used for cleaning dates and diluting concentrated juice.
3. Auxiliary materials:
Stabilizers: such as gum, xanthan gum, etc., used to maintain the stability and texture of the product.
Sweetener: such as sugar, honey, etc., used for seasoning.
Acidity regulator: such as citric acid, used to adjust the pH value of fruit juice.
Antioxidants: such as vitamin C, used to prevent juice from oxidizing and discoloring.
• essence: Add as needed to enhance flavor.

Product
1. Fresh jujube juice: Directly extracted fresh jujube juice can be consumed after simple filtration and sterilization treatment.
2. Concentrated jujube juice: Fresh jujube juice is concentrated through evaporation or reverse osmosis technology for easy storage and transportation.
3. Compound fruit juice: Mix jujube juice with other fruit juices (such as apple juice, orange juice, etc.) to increase flavor diversity.
4. Functional jujube juice: Jujube juice added with specific functional ingredients (such as vitamins, minerals, probiotics, etc.) has additional health benefits.
5. Fermented jujube juice: Jujube juice made through a fermentation process, similar to fermented beverages, has a unique flavor and probiotic function.
6. Jujube juice beverage: a jujube juice beverage made by adding water and other ingredients, suitable for large-scale production and sales.

Brief description of processing flow
1. Raw material reception and pretreatment: Collect fresh jujubes for pre-treatment such as cleaning, removing nuclei, and slicing.
2. Juice extraction: Use a juicer to extract juice from jujubes.
3. Filtration: Remove solid particles from the juice to make it clear.
4. Clarification/Degassing: Removing suspended solids and dissolved gases from fruit juice through physical or chemical methods to improve stability.
5. Concentration (optional): Concentrate the juice through evaporation or reverse osmosis technology to reduce volume and facilitate storage and transportation.
6. Preparation: Add auxiliary materials such as water, sweeteners, acidity regulators, etc. as needed to adjust the taste and nutritional content.
7. Homogenization: evenly distribute the components in the juice to prevent stratification.
8. Sterilization: Kill harmful microorganisms through high-temperature instantaneous sterilization (HTST) or ultra-high temperature instantaneous sterilization (UHT) treatment.
9. Cooling/Packaging: The sterilized juice is rapidly cooled and packaged under sterile conditions.
10. Storage/Distribution: Packaged products are stored at appropriate temperatures and distributed to the market.




Customizing a Date Juice production line involves multiple steps and considerations to ensure that the final product meets specific production needs and market standards. Here are some key steps and considerations to help you customize a Date Juice production line:

Determine production scale: Firstly, it is necessary to determine the scale of the production line, which depends on your production goals, such as daily output, annual output, etc. Different production scales require different equipment and process flows.

Choose appropriate equipment: Based on the production scale, select suitable juicers, filters, sterilization equipment, etc. The selection of these devices directly affects the quality and output of the final product.

Design production line layout: Reasonably plan the layout of the production line to ensure smooth material flow, reduce unnecessary transportation and waiting time, and improve production efficiency.

Consider hygiene and safety standards: Ensure that the production line complies with relevant hygiene and safety standards, including equipment cleaning, disinfection methods, and employee safety training.

Automation and Intelligence: Consider introducing automation and intelligent devices, such as automated control systems, to improve production efficiency and reduce human errors.

Testing and validation: Before formal production, sufficient testing and validation should be conducted to ensure that the production line can operate stably and efficiently, and produce products that meet quality standards.

Training and Recruitment: Provide necessary training to operators to ensure they are proficient in operating new equipment.

Cost control: In the early stages of customizing a production line, cost factors should be considered, including equipment procurement costs, operating costs, maintenance costs, etc., to ensure a return on investment.

Through the above steps, you can effectively customize the Date Juice production line to meet specific production needs while ensuring product quality and production efficiency.

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.