Lemon processing line Lemon juice processing equipment
Description of citrus processing line
Shanghai beyond machinery co., ltd is specialized in supplying oranges and similar fruits processing lines, such as citrus, orange, lemon, pomelo, grapefruit etc.
We provide complete turnkey projects for customers, from designing, equipment manufacture, to installation and commissioning and also training the operators, etc .
We have cooperated with FMC, FOMESA and other word famous orange processing machinery manufacturers for a long time cooperating, Shanghai beyond has developed perfect processing solutions on orange and similar fruits, further more she has already formed its own advantages and characteristics in the exact processing stages, such as grading, debitterizing, deacidification, finishing, sterilization and evaporation etc.
Diagrammatic sketch of
Complete unit of citrus processing line
Features of citrus processing line
1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.
2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.
3. According to different investment value and product structure, client can require average, middle level or high level processing equipments.
4. End product with pure flavor, bright colour, and high output percentage;
5. Whole line with features as high level automatical, low labour intensity, easy operation, safe function and low operation cost.
6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation.
| Raw material: |
Fresh Orange, Lemon, Citrus, Pomelo, Grapefruit |
| End product: |
NFC Fresh Nature Juice, juice Concentrate, oil, orange Pulp, cyst |
| Production capacity: |
20T/D-2000T/D |
| Output percentage: |
≥90% |
| Solid content |
7~12Brix |
| Packing type for end product: |
Aseptic Bag/glass Bottle/pet Bottle /gable Top Box |
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Lemon juice processing equipment has a wide range of applications in the food processing industry, from small family farms to large food manufacturing enterprises. Here are some specific application cases of lemon juice processing equipment, demonstrating their usage in different environments:
Case 1: Small Family Farm - Fresh Lemon Juice Production Background:
• Farm name: Sunshine Orchard
• Product type: Fresh lemon juice
• Production scale: Small scale
Production equipment:
Cleaning machine: a small cleaning machine used for cleaning fresh lemons.
• Juicer: A small juicer used for extracting lemon juice.
• Filter: A filter used to remove pulp and fiber.
Pasteurization machine: a small pasteurizer used for sterilizing lemon juice.
Filling machine: a manual or semi-automatic filling machine used to fill lemon juice into bottles or containers.
• Refrigeration equipment: a small refrigerated warehouse used to store processed lemon juice.
technological process:
1. Raw Lemon Reception and Cleaning: Hand sampled to ensure the freshness and quality of lemons, and cleaned using a cleaning machine.
2. Juice extraction: Put the cleaned lemon into a juicer to extract lemon juice.
3. Filtration: Use a filter to remove fruit pulp and fibers, resulting in clear lemon juice.
4. Pasteurization: Use a small pasteurizer to sterilize lemon juice, typically at a temperature of 85 ° C for 15 minutes.
5. Cooling: Quickly cool the sterilized lemon juice to around 4 ° C.
6. Filling: Use manual or semi-automatic filling machines to fill lemon juice into bottles or containers.
7. Storage: Store the filled lemon juice in the refrigerator and keep it at a low temperature.
Success factors:
• Raw material quality: Strictly control the quality of lemon raw materials to ensure the taste and safety of the product.
Market positioning: Positioned as fresh and healthy products, attracting consumers who value health.
• Sales channels: Sell products through local farmers' markets, social media, and other channels.
Case 2: Community Juice Processing Workshop - Background of Small Enterprises Supported by the Community:
• Company Name: Community Juice Factory
• Product type: Lemon juice with multiple flavors
• Production scale: Small scale
Production equipment:
Cleaning machine: a small cleaning machine used for cleaning fresh lemons.
• Juicer: A small juicer used for extracting lemon juice.
• Filter: A filter used to remove pulp and fiber.
Pasteurization machine: a small pasteurizer used for sterilizing lemon juice.
Filling machine: a semi-automatic filling machine used to fill lemon juice into bottles or containers.
• Refrigeration equipment: Medium sized refrigerated storage for storing processed lemon juice.
technological process:
1. Raw Lemon Reception and Cleaning: Hand sampled to ensure the freshness and quality of lemons, and cleaned using a cleaning machine.
2. Juice extraction: Put the cleaned lemon into a juicer to extract lemon juice.
3. Filtration: Use a filter to remove fruit pulp and fibers, resulting in clear lemon juice.
4. Pasteurization: Use a small pasteurizer to sterilize lemon juice, typically at a temperature of 85 ° C for 15 minutes.
5. Cooling: Quickly cool the sterilized lemon juice to around 4 ° C.
6. Seasoning and mixing: Add honey, mint and other seasonings according to different taste requirements and mix them together.
7. Filling: Use a semi-automatic filling machine to fill lemon juice into bottles or containers.
8. Storage: Store the filled lemon juice in the refrigerator and keep it at a low temperature.
Success factors:
• Product diversity: Offering a variety of flavors of lemon juice to meet the needs of different consumers.
Community support: Relying on the support of the community, establish stable sales channels.
Quality control: A strict quality control system ensures the safety and taste of the product.
Case 3: Start up Juice Enterprise - Innovative Lemon Juice Product Background:
• Company name: Innovative Juice Company
Product type: Functional lemon juice (such as lemon juice rich in vitamin C, low sugar lemon juice)
• Production scale: Small scale
Production equipment:
Cleaning machine: a small cleaning machine used for cleaning fresh lemons.
• Juicer: A small juicer used for extracting lemon juice.
• Filter: A filter used to remove pulp and fiber.
Pasteurization machine: a small pasteurizer used for sterilizing lemon juice.
Filling machine: a semi-automatic filling machine used to fill lemon juice into bottles or containers.
• Refrigeration equipment: Medium sized refrigerated storage for storing processed lemon juice.
• Testing equipment: Small laboratory testing equipment used to test the quality of products.
technological process:
1. Raw Lemon Reception and Cleaning: Hand sampled to ensure the freshness and quality of lemons, and cleaned using a cleaning machine.
2. Juice extraction: Put the cleaned lemon into a juicer to extract lemon juice.
3. Filtration: Use a filter to remove fruit pulp and fibers, resulting in clear lemon juice.
4. Pasteurization: Use a small pasteurizer to sterilize lemon juice, typically at a temperature of 85 ° C for 15 minutes.
5. Cooling: Quickly cool the sterilized lemon juice to around 4 ° C.
6. Functional ingredient addition: Add vitamin C, low sugar and other ingredients according to product requirements.
7. Filling: Use a semi-automatic filling machine to fill lemon juice into bottles or containers.
8. Testing: Use small laboratory testing equipment to conduct quality testing on the product.
9. Storage: Place the filled lemon juice in the refrigerator and keep it at a low temperature.
Success factors:
Innovative product: Develop functional lemon juice with unique selling points to meet specific market demands.
Market positioning: Accurately target consumers and carry out effective market promotion.
Quality control: A strict quality control system ensures the safety and taste of the product.
These cases demonstrate the application of different types of small-scale lemon juice processing equipment in different scenarios, helping small businesses and family farms achieve efficient and low-cost lemon juice production. I hope this information is helpful to you.
The process of customizing lemon juice processing equipment can be adjusted according to the specific needs and production scale of the enterprise. Here is a general customization process to help you understand how to go from requirement analysis to final delivery of equipment:
1. Requirement analysis
Target Market: Identify your target market and customer base, understand their needs and preferences.
• Product type: Determine the type of product you plan to produce, such as fresh lemon juice, concentrated lemon juice, functional lemon juice, etc.
Production scale: Evaluate your production scale, whether it is small-scale production or large-scale industrial production.
• Budget: Determine your equipment budget, including expenses for equipment procurement, installation, maintenance, etc.
2. Process design
• Raw material processing: Select appropriate cleaning machines, peeling machines, slicing machines, and other equipment to ensure the cleanliness and pretreatment of raw lemons.
Juicing: Choose a suitable juicer and select different models of equipment based on production scale and output.
• Filtration: Choose a suitable filter to remove fruit pulp and fiber, ensuring the clarity of lemon juice.
Sterilization: Choose appropriate sterilization equipment, such as a pasteurizer, to ensure the safety of lemon juice.
• Filling: Choose the appropriate filling machine and select different forms of filling equipment such as bottled and bagged according to packaging needs.
• Packaging: Choose appropriate packaging equipment, such as sealing machines, labeling machines, etc., to ensure the beauty and sealing of the product.
• Storage: Choose appropriate refrigeration equipment to ensure that the storage conditions for lemon juice meet the requirements.
3. Equipment selection
Supplier selection: Choose equipment suppliers with good reputation and evaluate their technical strength and service level.
Equipment parameters: Select equipment parameters that meet the requirements of the process design, such as production capacity, power, size, etc.
Equipment configuration: Determine the specific configuration of the equipment, including main components, control systems, etc.
4. Quotation and Contract
Quotation request: Send a quotation request to the selected supplier, providing detailed equipment requirements and technical parameters.
• Quotation comparison: Compare quotes from different suppliers and choose the most cost-effective solution.
• Contract signing: Sign equipment procurement contracts with suppliers, specifying equipment specifications, delivery time, payment terms, and other terms.
5. Production and Manufacturing
Equipment production: Suppliers produce and manufacture equipment according to contract requirements.
Quality control: Regularly communicate with suppliers to ensure that the production quality and progress of equipment meet the requirements.
6. Installation and Debugging
On site preparation: Prepare the installation site and ensure that infrastructure such as water and electricity are in place.
Equipment installation: The supplier dispatches technical personnel to the site to install and debug the equipment.
• Trial operation: Conduct a trial operation of the equipment to ensure that all functions are normal and the performance meets the standards.
7. Training and Support
• Operation training: The supplier provides equipment operation and maintenance training to your operators.
Technical support: Suppliers provide long-term technical support and after-sales service to solve problems encountered during use.
8. Maintenance and upkeep
• Maintenance plan: Develop a regular maintenance plan for the equipment to ensure its long-term stable operation.
• Spare parts supply: Maintain contact with suppliers to ensure timely supply of spare parts.
9. Continuous improvement
Feedback collection: Regularly collect feedback during use to evaluate the performance and reliability of the equipment.
Optimization and Upgrade: Continuously optimize and upgrade equipment based on feedback and market changes.
Through the above steps, you can successfully complete the customization process of lemon juice processing equipment, ensuring that the equipment can meet your production needs. If you have any specific questions or need further assistance, please feel free to let me know!
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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