| Customization: | Available |
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| After-sales Service: | Field maintenance and repair service |
| Warranty: | 1 Year |
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Complete set of tomato paste juice processing machine line
A tomato processing production line is a series of machines and equipment used to process tomatoes into various products such as tomato paste, tomato sauce, diced tomatoes, or ketchup. The production line typically consists of several stages, including washing, sorting, chopping, cooking, and packaging.
Washing: The tomatoes are first washed to remove dirt and impurities. This can be done using water jets or by immersing the tomatoes in a water bath.
Sorting: The washed tomatoes are then sorted based on their size and quality. This is typically done using conveyor belts and sensors that detect any defects or foreign objects.
Chopping: The sorted tomatoes are then chopped into smaller pieces. This is usually done using a machine called a tomato crusher or pulper, which crushes the tomatoes and separates the skin and seeds from the pulp.
Cooking: The tomato pulp is then cooked to remove excess water and enhance its flavor. This is typically done in large steam-jacketed kettles or continuous cookers. The cooking process may also involve adding other ingredients such as sugar, salt, or spices to create different products.
Straining: After cooking, the tomato pulp may be strained to remove any remaining solids or impurities. This can be done using a centrifugal strainer or a sieve.
Concentration: In some cases, the tomato pulp may be further concentrated to increase its thickness and flavor. This is typically done using vacuum evaporators or rotary evaporators, which remove water from the pulp through evaporation.
Packaging: The final step of the tomato processing production line is packaging. The processed tomato products are typically filled into cans, bottles, or pouches. Automatic filling machines are often used for this purpose.
Labeling and Sealing: Once filled, the containers are labeled with product information such as the brand name, expiry date, and nutritional facts. They are then sealed to ensure product safety and freshness.
Quality Control: Throughout the production line, quality control measures are implemented to ensure that the processed tomato products meet the required standards. This may involve regular testing for parameters such as acidity, viscosity, color, and taste.
Storage and Distribution: The packaged tomato products are then stored in warehouses or refrigerated facilities before being distributed to retailers or customers.
Overall, a tomato processing production line is designed to efficiently process and transform fresh tomatoes into various value-added products for consumption.
A complete set of tomato processing line typically includes the following equipment:
Tomato washing machine: Used to remove dirt, debris, and impurities from the tomatoes before processing.
Tomato sorting machine: Sorts tomatoes based on size, shape, and quality to ensure consistent processing.
Tomato crushing machine: Crushes tomatoes into a pulp or puree, removing seeds and skin.
Tomato pulping machine: Further refines the crushed tomatoes into a fine pulp by separating the juice from the solids.
Tomato concentration machine: Evaporates excess water from the tomato pulp to achieve a concentrated tomato paste.
Tomato packaging machine: Fills and seals the tomato products into various packaging formats, such as cans, bottles, or pouches.
Tomato sterilization machine: Heat-treats the packaged tomato products to extend shelf life and ensure food safety.
Tomato labeling and coding machine: Labels the packaged tomato products with relevant information, such as expiration date, batch number, and nutritional details.
Tomato storage and handling equipment: Includes tanks, conveyors, and other machinery for storing and transporting the tomato products within the processing facility.
It's important to note that the exact configuration and capacity of a tomato processing line can vary depending on the specific requirements and scale of the operation.
Shanghai beyond offers complete set of tomato puree production machinery on turnkey basis to produce the following end products from tomatoes.
Packing lines can be offered depending upon the requirement like Product in glass bottles, Cans, Drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.
SALIENT FEATURES ARE:
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Raw material
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Fresh tomato(about 4.5brix)
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End product
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Tomato paste (28~30brix)
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Processing capacity
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6 tons per hour based on fresh tomato
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Daily Output
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17~20 tons per day(24hours)
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Packaging
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Aspect drum(5~220L)
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Total power
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220KW
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Steam Consumption
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3.5-4.2 t/h
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Water Consumption
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15-20 t/h
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Cooling circulating
water consumption |
180-250 t/h( inlet temperature: 32ºC;outlet temperature:38ºC) |
The variety of products produced by tomato processing plants is very diverse, and the following is a complete list of products that tomato processing plants may produce:
1. Tomato sauce: Tomato sauce is one of the most common products in tomato processing plants. It is usually made from fresh or concentrated tomatoes and processed through processes such as boiling, peeling, seeding, and grinding. Tomato sauce can be used to make various seasonings, sauces, and foods.
2. Tomato concentrate: Tomato concentrate is a thick product made from concentrated tomatoes. It is usually used to make various seasonings, sauces, and canned foods.
3. Tomato juice: Tomato juice is a liquid product made from fresh tomatoes. It can be consumed alone or used to make seasonings, sauces, canned foods, and beverages.
4. Tomato powder: Tomato powder is a powdered product made by concentrating and drying tomatoes. It can be used as a seasoning, food additive, and food color enhancer.
5. Tomato slices: Tomato slices are products made by cutting fresh tomatoes into thin slices and drying or dehydrating them. It can be used to make salads, pizzas, bread, and canned foods.
6. Tomato sauce: Tomato sauce is a seasoning made by mixing tomato sauce with other seasonings. It can be used to season various dishes and foods.
7. Canned Tomatoes: Tomato processing plants can also produce various canned tomato products, such as whole tomato canned, tomato slice canned, tomato sauce canned, etc. These canned products can be stored for a long time and are convenient for consumers to use.
The customization process of tomato sauce (tomato paste) production plants involves multiple links from raw material reception, pretreatment, processing, packaging to finished product delivery. Here is a detailed customization process that can help you plan and implement the construction and operation of a tomato sauce production plant:
1. Project planning and design
Market research: Analyze market demand, determine production scale and product types.
Site selection evaluation: Choose a suitable site, considering factors such as convenient transportation, water supply, and electricity supply.
• Factory design: Based on production scale and process requirements, design the layout and equipment configuration of the factory.
Environmental assessment: Conduct an environmental impact assessment to ensure compliance with local environmental regulations.
2. Raw material procurement and receipt
• Raw material procurement: Choose high-quality tomato raw materials, which can be fresh tomatoes or frozen tomatoes.
Raw material acceptance: Conduct quality inspection on the raw materials to ensure they are free from pests, diseases, and pollution.
• Raw material storage: Set up refrigerated or frozen warehouses to ensure the freshness of raw materials.
3. Preprocessing
• Cleaning: Use a spray or soaking cleaning machine to remove soil and impurities from the surface of tomatoes.
• Peeling: Use hot alkaline water or a mechanical peeler to remove the outer skin of tomatoes.
• Seeding and cutting: Use a seeder and slicer to evenly cut tomatoes into small pieces.
4. Heating and concentration
Preheating: Send the cut tomato chunks into the preheater to increase the temperature for subsequent processing.
• Beating: Use a beater to mash tomato chunks into a pulp.
• Concentrate: Use an evaporator to concentrate tomato paste to the desired concentration through heating and depressurization. Common types of evaporators include multi effect evaporators and membrane evaporators.
5. Homogenization and sterilization
Homogenization: Use a homogenizer to homogenize the concentrated tomato sauce, making it more delicate and uniform.
Sterilization: Use a high-temperature sterilizer to sterilize tomato sauce at high temperatures, ensuring the safety and shelf life of the product.
6. Cooling and Storage
• Cooling: Use cooling equipment to quickly cool the sterilized tomato sauce to prevent product spoilage.
• Storage: Store the cooled tomato sauce in a storage tank and prepare for packaging.
7. Packaging
• Filling: Use an automatic filling machine to fill tomato sauce into containers such as canning bottles, plastic buckets, etc.
Sealing: Use a sealing machine to seal the container, ensuring the sealing and safety of the product.
• Label: Attach a label indicating product information such as production date, shelf life, batch number, etc.
8. Quality inspection
Microbial testing: Conduct microbial testing on the product to ensure sterility.
Chemical testing: Check the acidity, sugar content, solid content and other indicators of the product to ensure compliance with standards.
Physical testing: Testing the physical characteristics of the product, such as color, taste, texture, etc., to ensure product quality.
9. Finished product packaging and outbound
Finished product packaging: Final packaging of qualified finished products, such as cardboard boxes, pallets, etc.
• Outbound: Transport the packaged finished products to the warehouse or directly to the customer.
10. Maintenance and Management
Equipment maintenance: Regularly maintain and upkeep production equipment to ensure its normal operation.
Personnel training: Train operators to ensure they are familiar with production processes and operating procedures.
Quality Management System: Establish and improve the quality management system to ensure the standardization and normalization of the production process.
11. Environmental Protection and Safety
Wastewater treatment: Set up a wastewater treatment system to ensure that wastewater meets discharge standards.
• Waste gas treatment: Set up a waste gas treatment system to ensure that the waste gas meets the emission standards.
• Safety production: Establish a safety production system to ensure the safety of the production process.
Through the above customized process, you can systematically plan and implement the construction and operation of a tomato sauce production plant. If you have more specific needs or questions, please let me know and I will further assist you!
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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