Mango processing machinery mango pulping machine mango peeler machine
Mango processing machinery covers the entire production process from raw material processing to finished product packaging, including cleaning, grading, peeling, slicing, juicing, concentration, sterilization, filling and other multiple links. Here are some common mango processing machinery and their functions:
1. Raw material processing
• Cleaning equipment:
Drum type cleaning machine: Thoroughly clean the dirt on the surface of mangoes by rotating the drum and spraying system.
Bubble cleaner: uses the impact force of bubbles to remove impurities from the surface of mangoes.
• Grading equipment:
Optical sorting machine: uses high-precision optical sensors to automatically grade mangoes in terms of color, size, shape, and other aspects.
Weight sorting machine: automatically grades mangoes based on their weight.
2. Peel and slice
• Peeling machine:
Rotary knife peeling machine: removes mango skin by rotating blades, suitable for large-scale production lines.
Steam peeler: uses high-temperature steam to quickly soften the mango skin, making it easy to remove.
Slicer:
Rotating slicer: Cut mangoes into uniform thin slices by rotating blades.
Belt slicer: suitable for large-scale continuous production, capable of efficiently cutting mangoes.
3. Juice extraction and filtration
• Juicer:
Spiral juicer: Extract juice through spiral squeezing to improve juice extraction rate.
Hydraulic juicer: uses high pressure to crush mangoes and extract juice.
• Filtering equipment:
Vibration screen: Remove large particles and impurities from the fruit pulp.
Centrifugal filter: removes small particles from juice through high-speed centrifugal separation.
Membrane filter: using microfiltration or ultrafiltration membranes to effectively remove bacteria and impurities from juice, improving transparency and stability.
4. Homogenization and concentration
Homogenizer:
High pressure homogenizer: refines the particles in the juice through high pressure, making the juice more uniform and delicate, improving taste and quality.
Concentrating equipment:
Multi effect evaporator: By using multi-stage evaporators, the juice concentration is gradually increased while reducing energy consumption.
Thin film evaporator: suitable for heat sensitive fruit juice, concentrated at low temperatures through a thin film evaporator to avoid thermal damage.
5. Sterilization and cooling
Sterilization equipment:
Pasteurization machine: uses low-temperature and long-term sterilization technology to kill microorganisms in fruit juice.
High temperature instant sterilizer (UHT): Through instant high-temperature sterilization technology, it kills microorganisms in fruit juice in a short period of time while maximizing the retention of nutrients and flavor.
• Cooling equipment:
Heat exchanger: Using an efficient heat exchanger, quickly cool the sterilized juice to a suitable temperature to prevent bacterial regeneration.
6. Filling and packaging
• Filling equipment:
Aseptic filling machine: Filling is carried out in a sterile environment to ensure that the product is not contaminated and extend its shelf life.
Automatic filling line: realizing fully automated operations from disinfection, filling, sealing to packaging of bottles/cans/bags, improving production efficiency and hygiene standards.
Sealing equipment:
Capping machine: used to tighten bottle caps.
Heat sealing machine: used for sealing bagged products.
Labeling and packaging equipment:
Automatic labeling machine: automatically labels products.
Carton packaging machine: Load products into cartons.
Shrink packaging machine: Packaging products with heat shrink film to improve aesthetics and protection.
7. Quality inspection and traceability
Online detection equipment:
Metal detection machine: detects whether there are metal foreign objects in the product.
X-ray inspection machine: detects foreign objects and defects in products.
• Traceability system:
Barcode/QR code scanning system: records every step from raw materials to finished products, ensuring product traceability and safety.
In summary, the above are some commonly used mechanical equipment and their functions in mango processing. These devices not only improve production efficiency and product quality, but also reduce energy consumption and operating costs. If you need more detailed information or specific cases, please let me know and I can provide you with more assistance.
The process flow of mango juice processing can be roughly divided into the following steps:
1. Raw material preparation: Select fresh and moderately ripe mangoes, and remove any unqualified fruits.
2. Cleaning: Use cleaning equipment to thoroughly clean the surface of mangoes, removing dirt and pesticide residues.
3. Peeling and cutting: Peel the mango and cut it into small pieces for easy processing.
4. Crushing/Beating: Mango chunks are further refined into mango puree using a crusher or beater.
5. Juice extraction: Use a juicer to extract juice from mango puree. This step may involve adding an appropriate amount of water to adjust the concentration of the final product.
6. Filtration: Clear fruit juice is obtained by removing pulp fibers and other solid impurities through a filtration system (such as a sieve, filter cloth, etc.).
7. Homogenization: If you need to produce products with a more delicate taste, you can use a homogenizer to process the juice, making the particles smaller and evenly distributed.
8. Pasteurization: Heat the juice to a certain temperature and maintain it for a period of time to kill any harmful microorganisms that may exist, ensuring product safety.
9. Cooling: Quickly reduce the temperature of the juice to a refrigerated state to prevent bacterial growth again.
10. Storage: Temporarily store the juice under sterile conditions until it is filled.
11. Filling and capping: Automated filling lines are used to pour juice into pre disinfected containers and seal them properly.
12. Labeling: Labeling finished bottles with labels containing brand information, ingredient descriptions, and other content.
13. Packaging: Place the filled juice into cardboard boxes or other forms of outer packaging according to specifications for easy transportation and sales.
Throughout the process, attention should be paid to controlling environmental hygiene and personal hygiene, following food safety standards, and ensuring product quality. In addition, certain steps can be adjusted or additional processing steps can be added according to specific needs (such as adding vitamin C as an antioxidant).
Mango juice processing factories have many outstanding technological highlights, which not only improve production efficiency and product quality, but also ensure product safety and extend shelf life. Here are some key technological highlights:
1. Efficient cleaning and peeling:
Bubble cleaner: cleans the surface of fruits by generating a large amount of bubbles, while reducing damage to the skin.
Automatic peeling machine: using mechanical or chemical methods to quickly remove mango peels, improving processing speed and consistency.
2. Advanced juicing technology:
Cold pressed juicing: juicing is carried out at low temperatures to maximize the retention of nutrients and natural flavor in the juice.
Spiral press: Suitable for fruits with high fiber content, it can effectively extract juice and reduce waste.
3. Fine filtration and homogenization:
Microfiltration membrane technology: using a microporous membrane filtration system to remove small particles and keep the juice clear and transparent.
High pressure homogenizer: By using high pressure, the particles in the juice become finer and more uniform, enhancing the taste.
4. Efficient sterilization and cooling:
Instant High Temperature Sterilization (UHT): Heat the juice to a very high temperature in a short period of time and then quickly cool it down, killing bacteria while minimizing the impact on juice quality.
Aseptic filling: Fill in a completely sterile environment to avoid secondary contamination and extend product shelf life.
5. Intelligent control system:
PLC control: Using programmable logic controllers (PLCs) to automate the management of the entire production line, improving production efficiency and stability.
SCADA monitoring system: Real time monitoring of data parameters in various process stages to ensure that the production process is in optimal condition.
6. Environmental and energy-saving measures:
Wastewater treatment: Set up specialized wastewater treatment facilities, recycle and utilize water resources, and reduce environmental pollution.
Energy recovery: For example, the waste heat generated during the sterilization process can be recovered and reused through heat exchangers to reduce energy consumption.
7. Quality inspection and traceability system:
Online detection equipment: such as turbidity meters, pH meters, etc., used for real-time monitoring of various indicators of fruit juice.
QR code traceability system: Generate a unique QR code for each batch of products, allowing consumers to scan and learn detailed information about the products, enhancing brand trust.
8. Packaging innovation:
Aseptic packaging materials: Choose packaging materials that are suitable for long-term storage and have good barrier properties to protect the juice from external environmental influences.
Personalized packaging design: Various specifications and styles of packaging are launched based on market demand to meet the preferences of different consumers.
The application of these technologies can not only significantly improve the quality and safety of mango juice, but also help enterprises achieve sustainable development and gain competitive advantages in the market
In order to provide you with a detailed customized plan for mango juice processing factory, we need to consider the following key factors:
1. Production scale: What is your planned daily output? This will directly affect the selection of equipment and the design of production lines.
2. Product types: Apart from pure mango juice, do you plan to produce other types of juices or mixed drinks?
3. Target market: Where is your main sales market? Consumer preferences may vary in different regions.
4. Budget: What is your total investment budget? This helps us choose the appropriate equipment and technology.
5. Regulatory requirements: What are the food safety standards in your country or region? What specific hygiene and quality requirements need to be met?
Based on the above factors, we can develop a preliminary customized plan. Here is an exemplary customized solution for a mango juice processing factory:
Project Overview
Project Name: Mango Juice Processing Factory
Location: To be determined
• Daily production: Assuming 5000 liters per day
• Product types: pure mango juice, mango mixed beverage
Main equipment configuration
1. Cleaning line
• Bubble cleaning machine
Spray cleaning machine
2. Grading and Peeling
• Automatic classifier
Efficient peeling machine
3. Crushing and juicing
• Cold press juicer
Spiral press machine
4. Filtration and homogenization
Microfiltration membrane filtration system
• High pressure homogenizer
5. Sterilization and cooling
UHT instantaneous high-temperature sterilization system
Plate heat exchanger
6. Storage and Filling
Stainless steel storage tank
• Aseptic filling line
7. Packaging and Labeling
Bottle cleaning machine
• Automatic filling and capping machine
• Fully automatic labeling machine
8. Quality inspection
Online detection equipment (such as turbidity meter, pH meter)
QR code traceability system
Production process flow
1. Raw material preparation: Select fresh mangoes and remove unqualified fruits.
2. Cleaning: Use a bubble cleaner and a spray cleaner to thoroughly clean the surface of the mango.
3. Grading and Peeling: Processing is carried out through an automatic grading machine and an efficient peeling machine.
4. Crushing and juicing: Use cold press juicers and screw presses to extract juice.
5. Filtration and Homogenization: Juice is processed through a microfiltration membrane filtration system and a high-pressure homogenizer.
6. Sterilization and cooling: UHT instantaneous high-temperature sterilization system and plate heat exchanger are used for sterilization and cooling.
7. Storage: Temporarily store juice in stainless steel storage tanks.
8. Filling and sealing: Fill and seal through a sterile filling line.
9. Labeling and packaging: The fully automatic labeling machine labels finished bottles and then packages them.
Project budget
Equipment investment: Based on the brand and model of the selected equipment, the budget is approximately X million yuan.
• Factory construction: including civil engineering, water and electricity installation, etc., with a budget of approximately Y million yuan.
• Operating costs: including raw material procurement, labor costs, maintenance expenses, etc., estimated at Z million yuan per month.
Regulatory requirements
Food safety standards: comply with local food safety regulations and standards.
Environmental requirements: Meet the requirements of the local environmental protection department and install wastewater treatment facilities.
timetable
• Project planning phase: 1 month
Equipment procurement and installation: 3 months
Debugging and trial operation: 1 month
• Formal production: 1 month later
Please provide more specific information, such as your budget range, expected daily production, target market, etc., so that we can tailor a more detailed plan for you. If you have any special needs or questions, please feel free to let me know!
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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