Fruit wine making equipment apple juice wine vinegar production line
Brief description of fruit wine vinegar production line
•Main equipment: The fruit wine vinegar production line consists of a variety of equipment, including fruit and vegetable washing machine, crushing and beating machine, filter (quartz sand, activated carbon), RO reverse osmosis host, fermentation tank (constant temperature sugar tank, mixing and batching tank, constant temperature fermentation tank, ripening tank), sterilization equipment, filling and sealing machine, etc.
•Processing capacity: The processing capacity of this production line ranges from 1 ton/day to 1500 tons/day, which is suitable for production needs of different scales.
Production process
•Raw material preparation: First, the fruit is cleaned by the fruit and vegetable washing machine, and then the fruit is crushed into pulp by the crushing and beating machine.
•Water treatment: The raw water is sent to the quartz sand filter and activated carbon filter for preliminary purification through the raw water pump, and then further purified by the RO reverse osmosis host.
•Fermentation process: After the pure water source is mixed with the fruit pulp, sugar is added to the constant temperature sugar tank and fully mixed in the mixing and batching tank. Then the material enters the constant temperature fermentation tank and ferments under specific conditions.
•Post-processing: After fermentation, the product needs to be filtered to remove impurities, and then placed in a maturation tank for aging to improve the flavor. Finally, it is sterilized by sterilization equipment and packaged using a filling and sealing machine.
Scope of application
• Types of fruits that can be processed: In addition to apples, this production line can also be used for the processing of grapes, bayberries, oranges, hawthorns, strawberries and other fruits.
• Product type: Not only can it produce fruit vinegar, but it can also produce fermented wine, distilled wine, sparkling wine and various fruit wine beverages.
Degree of automation
• Automation level: The entire production process is highly automated, and the main equipment is made of high-quality stainless steel, which meets the hygiene requirements of food processing. For example, an automatic vinegar brewing equipment developed by "Wenzhou Kexin" can realize automatic feeding, breeding and continuous and stable production of vinegar liquid that meets national standards.
Application of automated production technology
• Automated process: The fruit wine production line can realize the automatic filling process from 300ml to 1500ml, which shows that the technology can adapt to the needs of products of different specifications, thereby improving production efficiency.
Resource Utilization and Cost Control
•Efficient Resource Utilization: By adopting specific technical means, resources can be used more efficiently in secondary production, and overall energy consumption can be reduced, which helps to reduce production costs.
Core Components
•Control System: PLC (Programmable Logic Controller) is one of the core components in this type of production line, which is essential to ensure precise control of the entire manufacturing process.
Versatility
•Diverse Product Support: In addition to fruit wine, some production lines can also be used to produce other related products such as fruit vinegar drinks, reflecting the high flexibility and versatility of the equipment.
Cleaning and Sterilization
•Hygiene Standards: In some high-level fruit wine production lines, packaging, cleaning and sterilization functions are included to ensure the quality and safety of the final product.
Container Adaptability
•Container Type: Different production lines may be designed for a variety of packaging materials such as aluminum cans, glass bottles or PET plastic bottles, demonstrating its wide range of applicability.
Characteristics and advantages
The processing capacity is varied from 60 tons/day to 2000 tons/day.
1. The line Can deal with similar characteristics of fruits.
2. Automatic disinfection liquid concentration control system, effectively guarantee the sterilization effect and control the disinfection residue
3. Efficient crusher improved the high output percentage of apples and pears
4. Using efficient belt juice extractor to improve the juice efficiency and the output percentage
5. The production process fully automatic PLC control to reduce the labor intensity and Improve production efficiency
6. Low-temperature vacuum evaporation Greatly reduce the flavor substances and nutrient losses
7. A variety of energy recovery measures , increased the energy utilization and greatly reduce production cost
8. Tubular UHT sterilizer and Aseptic filling machine, Isolated from the pollution of bacteria,ensure the safety of the food and extend the shelf life of the product
9. A complete set of production with self CIP system reduce the labor intensity and ensure the high level sanitation.
Parameters
| Raw material |
Fresh apple/pear |
| End product |
Concentrated juice, clear juice,NFC fresh juice |
| Processing capacity |
From 60tons/day to 1500 tons/day |
| Output percentage |
60-75% |
| Solid content |
10-12Brix |
| concentrated juice content |
65-72Brix |
| End package |
Aseptic bag/gable top box /PET bottle |
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
Related machinery of fruit processing line
Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine
Squeeze extractor--Juice refiner-separator-evaporator-- Juice concentrate product
Fruit flesh/pulp collector-sterilizer--filling machine-fruit flesh
Essential oil refiner-fruit oil
Fruit residues collector-animal feed
Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system
Ultrafiltation system for clear apple juice
The Ultra-filtration system is designed to produce clear apple juice in the juice processing line.It is consist of tanks,recycling pump,membrane stack as the core part,clear juice pump,clear juice tank,and control system etc.This system has high filtration accuracy and less loss of effective nutrients and aromatic components in the juice.And the system process mature and reliable,high degree of automation,simple operation,high labor intensity.
Apple/Pear juice sterilizing machine
Clear apple juice uses tubular type or plate type sterilizer to process depending on the filling method.If we use the hot filling,then we can use the plate-type pasteurizer.The sterilizing technological process is 90-95ºC for 15 sec;if we use the aseptic filling,then we use the tubular type sterilizer.The sterilizing technological process is 135-137ºC for 4-6 seconds.
Apple/Pear juice filling machine
There are two types for filling,One is for the hot filling,the other is for aseptic filling.The hot filling machine usually connects with pasteurizer,filling into small bottles or pouches;And aseptic filling machine usually connects with tubular type UHT sterilizer,filling into aseptic bags,tetra pak packages.
Of course, apple juice production machines are widely used in the juice processing industry. Here are several specific application cases of apple juice production machines:
1. A large juice producer in the United States
1.1 Case Background
• Customer: A large juice producer in the United States
• Products: Pure apple juice, mixed juice
• Scale: Annual production of approximately 100 million liters of fruit juice
1.2 Application Scenarios
• Raw material preparation: Purchase fresh apples from the orchard, clean and sort them.
• Crushing: Send the cleaned apples into the crusher and crush them into small pieces.
Juice extraction: Send the crushed apples into a juicer to extract juice.
• Filtration: Through a multi-stage filtration system, the fruit pulp and impurities are removed to obtain clarified juice.
Sterilization: By using the pasteurization method, bacteria in the juice are killed and the shelf life is extended.
• Filling: Fill the sterilized juice into bottles or boxes and seal them for packaging.
• Storage and transportation: Store finished products in refrigerated warehouses and wait for transportation to distribution centers.
1.3 Production line equipment
Crusher: Using high-speed rotating blades to quickly crush apples into small pieces.
• Juicer: Using spiral pressing technology to efficiently extract juice.
• Filtration system: including coarse filter, fine filter, and centrifugal separator to ensure clear juice.
Sterilization system: using plate heat exchangers and high-temperature short-term sterilization methods to ensure sterilization effectiveness.
Filling machine: adopts automatic filling line to achieve high-speed filling and sealing.
2. A German organic juice producer
1.1 Case Background
• Customer: A German organic juice producer
• Product: Organic Apple Juice
• Scale: Annual production of approximately 5 million liters of organic juice
1.2 Application Scenarios
• Raw material preparation: Purchase fresh apples from the cooperating organic orchard, clean and sort them.
• Crushing: Send the cleaned apples into the crusher and crush them into small pieces.
Juice extraction: Send the crushed apples into a juicer to extract juice.
• Filtration: Through a multi-stage filtration system, the fruit pulp and impurities are removed to obtain clarified juice.
Sterilization: By low-temperature pasteurization, the natural flavor of the juice is maintained.
• Filling: Fill the sterilized juice into bottles or boxes and seal them for packaging.
• Storage and transportation: Store finished products in refrigerated warehouses and wait for transportation to distribution centers.
1.3 Production line equipment
Crusher: Using low-speed rotating blades to reduce juice oxidation and maintain taste.
• Juicer: Using hydraulic pressing technology to ensure the natural flavor of the juice.
• Filtration system: including coarse filter, fine filter, and membrane filter to ensure clear juice.
Sterilization system: Adopting low-temperature pasteurization method to maintain the nutritional content of the juice.
Filling machine: Adopting semi-automatic filling line to ensure packaging quality.
3. A small and medium-sized juice producer
1.1 Case Background
• Customer: A small and medium-sized juice producer
• Products: freshly squeezed apple juice, concentrated apple juice
• Scale: Annual production of approximately 1 million liters of juice
1.2 Application Scenarios
• Raw material preparation: Purchase fresh apples from local orchards, clean and sort them.
• Crushing: Send the cleaned apples into the crusher and crush them into small pieces.
Juice extraction: Send the crushed apples into a juicer to extract juice.
• Filtration: Through a multi-stage filtration system, the fruit pulp and impurities are removed to obtain clarified juice.
Sterilization: Ensure the safety of fruit juice through pasteurization.
• Filling: Fill the sterilized juice into bottles or boxes and seal them for packaging.
• Storage and transportation: Store finished products in refrigerated warehouses and wait for transportation to the market.
1.3 Production line equipment
• Crusher: Using manual or semi-automatic crushers, suitable for small batch production.
• Juicer: Using spiral pressing technology to efficiently extract juice.
• Filtration system: including coarse and fine filters to ensure clear juice.
Sterilization system: using plate heat exchangers and pasteurization method to ensure sterilization effect.
Filling machine: adopts manual or semi-automatic filling machine, suitable for small batch production.
Success factors
Equipment selection: Select appropriate production equipment based on production scale and demand to ensure efficient and stable production.
• Raw material quality: Select high-quality fresh apples to ensure the quality of the juice.
Process optimization: Continuously optimize production processes to improve production efficiency and product quality.
Hygiene management: Strictly control the hygiene conditions during the production process to ensure food safety.
• Automation level: Select the appropriate level of automation based on the production scale to improve production efficiency and reduce labor costs.
Overview of the customization process
• Preliminary understanding of the customization process: The process of customizing a fruit wine production line involves multiple steps, from determining the production scale to selecting core components. First of all, it should be clear that production lines with different capacities and functions can be selected according to different needs.
Production line selection
• Capacity and type selection: You can choose a suitable production line according to actual needs, such as a filling line that can handle a volume of 300ml-1500ml, or equipment specifically used for fermentation and making fruit wine, supporting an output of 1-10 tons per hour.
• Specific product lines: In addition to general production lines, there are also special production lines for specific fruits such as hawthorn and apples. These equipment are not only limited to winemaking, but can also be used to make vinegar products.
Core components and technologies
• Key components: Important components in the fruit wine production line include PLC control systems, etc., which are the basis for ensuring automated production and quality control.
• Automation level: Modern production lines are usually highly automated, such as automatic filling systems, which are an important part.
Cost considerations
•Price range: The cost of production lines with different configurations varies greatly, ranging from a minimum of about $10,000.00 to hundreds of thousands of dollars, depending on the model selected and its additional features.
Other considerations
•Raw material selection: For enterprise-level customization services, the selection of high-quality raw materials is crucial, especially for products intended for long-term storage or as gifts.
•Applicable industries: Although the discussion focuses on fruit wine, similar technologies are also applicable to other beverages and even food processing fields, such as citrus juices, dairy products, etc.
From the above analysis, it can be seen that building a fruit wine production line that meets specific needs is a comprehensive process of considering many factors, including but not limited to production capacity, budget constraints, and quality requirements of the final product.
Company Profile
Our Service
Trade shows
Certificate
FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
Audited Supplier 
){kind=link}