Milk batch production line milk batch processing plant machine

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Model NO.: Beyond
• Process: Thermal Processing
• Power Source: Gas
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: UHT milk processing line
• Material: SUS304
• End product: Dairy products
• Control type: PLC screen
• Transport Package: Standard Export Packing
• Specification: customized
• Trademark: beyond
• Origin: China

Product Description

Milk batch production line milk batch processing plant machine



Batch milk production line refers to the entire production process of fresh milk from receiving, processing to final packaging into finished products through a series of automated and semi automated equipment. This production line aims to efficiently and safely produce high-quality liquid milk products to meet market demand. The following is a brief overview of the main components and functions of a batch milk production line:

1, Main equipment and functions
1. Raw material reception and storage
• Fresh milk receiving: Receive fresh milk from dairy farms or suppliers to ensure it meets food safety standards.
• Refrigerated storage tank: Immediately cool the received fresh milk and store it in a low-temperature (usually 2-4 ° C) refrigerated tank to maintain its freshness and quality.
2. Preprocessing
Centrifugal separator: used to remove impurities and milk fat from milk, ensuring the purity and stability of milk.
Standardized equipment: Adjust the fat content in milk according to formula requirements to meet the standards of different products.
3. Sterilization treatment
Pasteurization equipment: Heat milk to 72-75 ° C for 15-20 seconds, then quickly cool to kill harmful microorganisms while retaining the nutritional value and flavor of the milk.
Ultra high temperature instant sterilization (UHT) equipment: For products that require longer storage time, heat the milk to 135-140 ° C for 2-4 seconds for instant sterilization to ensure sterility.
4. Cooling and Storage
Cooling system: Quickly cool sterilized milk to a suitable temperature (such as 4 ° C) to maintain its freshness and taste.
Intermediate storage tank: Before filling, temporarily store the cooled milk in a sterile environment to ensure continuity in subsequent processes.
5. Filling and sealing
Aseptic filling machine: Fill the processed milk directly into the final packaging container (such as plastic bottles, paper boxes, etc.) to avoid secondary contamination.
Sealing equipment: Use sterile sealing technology to seal packaging containers, ensuring the sealing of the packaging and extending the shelf life.
6. Packaging and palletizing
Automatic packaging machine: Packaging pre filled products, such as boxing, labeling, etc.
• Stacking robot: Automatically stacks and loads packaged products onto pallets, ready for shipment.
7. Quality inspection and traceability
Online detection instrument: Real time monitoring of key indicators (such as acidity, temperature, microbial content, etc.) for each production batch to ensure that product quality always meets standards.
Data recording and traceability system: Record detailed information of each production batch, including raw material sources, processing parameters, quality inspection results, etc., to ensure product traceability.

2, Technical highlights
1. Efficient preprocessing
Centrifugal separator: effectively removes impurities and milk fat from milk, improving the purity and stability of milk.
Standardized equipment: flexibly adjust fat content according to demand to ensure product diversity and consistency.
2. Advanced sterilization technology
Pasteurization: A gentle heating method that preserves the nutritional value and flavor of milk to the maximum extent possible while ensuring safety.
Ultra high temperature instant sterilization (UHT): a fast and efficient sterilization method suitable for products with long shelf life.
3. Full process quality monitoring
Online detection: Real time monitoring of key parameters in the production process to ensure stable product quality and compliance with standards.
Data recording and traceability: A detailed production recording and traceability system ensures that the quality and safety of each batch of products can be traced.
4. Environmental protection and energy-saving design
Energy management system: Optimize energy configuration, adopt variable frequency drive, heat recovery and other technologies to reduce energy consumption and improve energy efficiency.
Water resource recycling: Install a water recycling system to treat wastewater from the production process and reuse it in non direct contact areas, saving water resources.





Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle 
Product storage condition: room temperature; low temperature;
 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 

 

Customization of milk batch processing plant

When customizing a milk batch processing plant, multiple details need to be considered to ensure that the production line can efficiently and safely meet specific production needs and product standards. Here are some key customization details:

1. Capacity demand: Based on the expected market size and sales forecast, determine the amount of milk that the production line needs to process per hour or per day, which directly affects the size and configuration of the equipment.
2. Product type: In addition to standard UHT pure milk, is it necessary to produce various products such as flavored milk, high calcium milk, low-fat milk, etc? Different products may require different ingredient systems, mixing devices, and packaging methods.
3. Automation level: The automation level of the entire process, from raw material receiving, pretreatment, UHT sterilization, filling to packaging and palletizing. High automation can reduce manual intervention, improve efficiency and hygiene standards.
4. Aseptic environment design: UHT production lines have extremely high requirements for sterile environments, requiring customized design of air purification systems, sterile rooms, and sterile transmission systems to ensure aseptic control throughout the entire production process.
5. Energy efficiency: Considering the energy consumption of the production line, choose energy-saving and efficient heating and cooling systems, such as using plate heat exchangers instead of tube heat exchangers, and systems that recycle steam and cooling water.
6. Quality control system: Integrated online detection equipment, such as pH meters, temperature sensors, flow rate monitoring, etc., to ensure stable product quality and compliance with food safety standards.
7. Packaging flexibility: Choose appropriate packaging forms based on market demand, such as paper boxes, plastic bottles, Tetra Pak bags, etc., and consider the compatibility and fast conversion ability of packaging machines to adapt to different packaging specifications.
8. Cleaning and Maintenance: Design equipment that is easy to clean and disinfect, as well as CIP (Cleaning in Place) and SIP (Sterilization in Place) systems, to ensure the continuous hygiene of the production environment.
9. Traceability system: Implement a complete batch tracking and management software that can trace every step from raw materials to finished products to meet food safety regulatory requirements.
10. Space layout: Based on the actual space of the factory, customize the optimized production line layout plan to ensure smooth material flow while leaving space for future development and expansion.

Every detail requires close communication, personalized design, and adjustment to ultimately achieve a UHT milk processing production line that meets specific production needs and standards.

 

 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

Company Profile

 

 

 

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.