| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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A tomato sauce production line is a series of processes and equipment used to manufacture tomato sauce on a large scale. The production line typically consists of the following stages:
Tomato Receiving and Inspection: Fresh tomatoes are received and inspected for quality, ensuring they are suitable for sauce production.
Washing and Sorting: Tomatoes are thoroughly washed to remove any dirt or impurities. They are then sorted based on size and quality.
Blanching: The tomatoes are heated briefly in hot water or steam to loosen their skin, making it easier to remove.
Peeling: The blanched tomatoes are passed through a peeling machine that removes the skin.
Crushing and Pulping: The peeled tomatoes are crushed and pulped to break them down into a smooth consistency. This can be done using a crusher or pulping machine.
Heating and Cooking: The crushed tomatoes are transferred to large cooking vessels or kettles where they are heated to a specific temperature and cooked for a predetermined period. This step helps in reducing moisture content and enhancing flavor.
Addition of Ingredients: Various ingredients such as spices, herbs, salt, sugar, and preservatives are added to the cooked tomatoes to create the desired flavor profile.
Mixing and Homogenization: The sauce is mixed thoroughly to ensure even distribution of ingredients and to achieve a homogeneous texture.
Pasteurization: The mixed sauce is pasteurized by rapidly heating it to a high temperature and then rapidly cooling it. This process helps in extending the shelf life of the product.
Packaging: The tomato sauce is filled into jars, cans, or pouches of various sizes using automated filling machines. The containers are sealed and labeled.
Quality Control: Samples from each batch are tested in the laboratory to ensure they meet quality standards for taste, aroma, consistency, and safety.
Storage and Distribution: The packaged tomato sauce is stored in appropriate warehouse facilities and then distributed to retailers, wholesalers, or directly to consumers.
Throughout the production line, strict hygiene and safety standards are followed to ensure the quality and safety of the tomato sauce. Automated machinery is commonly used to increase efficiency and reduce manual labor.
| No | Code | Equipment Name | capacity | Parameter |
| 1 | A . fresh fruit(tomato) washing unit | |||
| 2 | A-1 | Clapboard elevator | 6T/h | Height * width: 5500*1000, motor of 2.2KW and adjustable geared motor 20~100RPM, pitch 38.1 anti-corrosion roller chain |
| 3 | A-2 | air-blow washer and sorting machine | 6T/h | stainless steel centrifugal pump ; oxygen pump; lifting speed can be adjustable,size of elevator and sorting roller platform is φ51, sorting table with guardrail, platform is made of stainelss steel anti-skidding checkered plates |
| 4 | A-3 | Clapboard elevator | 6T/h | motor 2.2KW and speed reducer 20~100RPM, stainless steel plate, 4500 x 1000mm |
| 5 | subtotal: | |||
| 6 | B. Pulping unit | |||
| 7 | B-1 | Crusher | 6T/H | SUS304, power is about: 18.5KW |
| 8 | B-2 | Tempoary storage tank | 1000L | SUS304, single, installed on the top of the lamp hole mirror, CIP cleaning ball, bottom flange type outlet, with low level, four adjustable legs |
| 9 | B-3 | Screw pump | 6T/H | Manual speed control, outlet pressure 0.6Mpa |
| 10 | B-4 | Tubular heat exchanger heater | 6T/H | Food sanitation, tube heating , with the inlet steam pressure system, automatic control temperature with a outlet thermometer, |
| 11 | B-5 | Double beater | 6T/H | SUS304, first mesh 0.8mm , secondary mesh 0.4mm, power 37KW |
| 12 | B-6 | Buffer storage tank | 1000L | SUS304, single, circular, half open, bottom flange outlet, high and low level, pure water inlet |
| 13 | B-7 | Screw pump | 6T/H | Manual speed control, outlet pressure 0.6Mp |
| 14 | B-8 | crusher platform | carbon steel frame, stainless steel checkered plate, size: 5000mm×2500mm, central draining | |
| 15 | B-9 | pulping operation platform | Carbon steel bracket,stainless steel checkered plate, size:3500mm×2500mm, central draining | |
| 16 | Subtotal | |||
| 17 | C .Evaporator and concentrating unit | |||
| 18 | C-1 | Buffer storage tank | 5000L | SUS304, PU insulation, conical head, pull rod valve at bottom discharge , sealed manhole, ladder,high and low level, sampling valve, the top offset vertical mixing, anti-vortex plate, digital thermometer, CIP cleaning ball, adjustable support legs |
| 19 | C-2 | Centrifugal pump | 10T/H | Food grade, mechanical seal, ABB motor, 36M lift |
| 20 | C-3 | Double-effect forced circulation evaporator | 4T/H | SUS304, automatic PLC control, the British Spirax Sarco steam pressure regulating valve system, inlet temperature sensor, pressure sensor, tower water cooling. |
| 21 | C-4 | Batch storage tank | 5000L | SUS304, single layer, digital thermometer, sampling valve, sealed manhole, ladder, top offset vertical mixing, high and low liquid level sensor, adjustable legs |
| 22 | C-5 | Rotor pump | 3T/H | Food grade rubber seal, variable frequency speed regulation |
| 23 | Subtotal | |||
| 24 | D. Sterilizing and filling system | |||
| 25 | D-1 | Tube-in-tube UHT sterilizer |
1T/H | SUS304, Tube-in-tube type, automatic PLC control, tower water cooling , the British Spirax Sarco steam pressure regulating valve, sterilization temperature 110 ºC, 60S |
| 26 | D-2 | Filling machine | 1T/H | |
| 27 | Subtotal | |||
| 28 | E CIP system | |||
| 29 | E-1 | Semi automatic single circuit CIP | 2T×3 | SUS304 outer cladding, inner shell SUS316, 3000L acid and alkali tank, 3000L hot water tank, coil tube heating inside the tank, automatic temperature control, single circuit, United States of America concentrated acid and alkali adding system, with two 200L concentrated acid and alkali tank, 2pieces of centrifugal pump (20T/h, head of 24m) |
| 30 | R | CIP return pump | 20T/H | Food grade, self-sucking, mechanical seal |
Work flow chart
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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