Powder milk production line milk powder processing equipment

• Customization: Available
• After-sales Service: Available
• Warranty: 12 months
• Model NO.: BEYOND
• Process: Thermal Processing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Cheese
• Customized: Customized
• Name: Sour drinking milk processing line
• Final product: Drinking milk/sour milk
• feature: Turnkey project
• Material: SUS304/316L
• Control Type: Automatic
• Certificate: ISO9001:2008/HACCP/GMP
• Brand: Beyond
• Transport Package: Wood Package and Framework
• Specification: ISO9001: 2008/HACCP/GMP
• Trademark: BEYOND
• Origin: China
• HS Code: 8434200000
• Production Capacity: 100 Processing Lines Each Year

Product Description

Powder milk production line milk powder processing equipment


Description of milk powder processing line
 

A powder milk production line is a specialized system used to process and package milk into powdered form. This type of production line is commonly used in the dairy industry to extend the shelf life of milk, reduce transportation costs, and facilitate storage and distribution.

A typical powder milk production line consists of the following components:

1. Milk Reception: The raw milk is received and tested for quality before being pumped into storage tanks. This stage may include processes such as filtration and cooling.

2. Preheating: The milk is preheated to a specific temperature to ensure efficient evaporation and drying later in the process. This step helps remove excess moisture from the milk.

3. Concentration: The preheated milk is concentrated using evaporators or vacuum pans. This process removes a significant portion of the water content, resulting in a thicker milk concentrate.

4. Drying: The concentrated milk is passed through a spray dryer or a fluidized bed dryer to remove the remaining moisture. The milk is atomized into tiny droplets and exposed to hot air, which quickly evaporates the water content, leaving behind fine milk powder particles.

5. Cooling: The dried milk powder is then cooled to room temperature to prevent clumping and maintain its quality.

6. Packaging: The cooled milk powder is automatically packaged into various containers, such as bags, cans, or sachets. Packaging equipment includes filling machines, sealing machines, and labeling machines.

7. Quality Control: Throughout the production line, quality control measures are integrated to ensure the milk powder meets specific standards. This may involve testing for parameters such as moisture content, fat content, protein content, and microbial load.

8. Storage and Distribution: The packaged milk powder is stored in warehouses for further distribution to retailers or end consumers. Proper storage conditions are maintained to preserve the quality and freshness of the milk powder.

9. Cleaning and Maintenance: The production line includes cleaning systems and protocols to ensure the equipment is sanitized between batches and prevent cross-contamination.

10. Control and Automation Systems: The entire powder milk production line is typically controlled and monitored by advanced automation systems. These systems regulate temperature, pressure, flow rates, and other parameters to ensure consistent product quality and operational efficiency.
    
    

Equipment list of 25T/D milk equipment (pasteurized milk\yogurt\cheese\cream\butter)
NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER	UNIT	QTY
1	MILK RECEIVE\STORAGE\AND CREAM SEPARETOR UNIT
2	electron pound scale		maximum weighing 500KG	set	1
3	milk weighing tank	350L	made of SUS stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball	set	1
4	milk acceptor	500L	SUS304 stainless steel,single layer,CIP cleaning ball	set	1
5	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
6	twin piping filter	5T/h	SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh	set	1
7	dish separator	5T/h	auto residue discharge	set	1
8	chiling tank	5000L	SUS304 stainless steel,alveolate jacket,attached with compressor	set	4
9	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
10	PREPARING UNIT
11	blending tank	2500L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	2
12	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	2
13	mini set of plate-type heat exchanger	5T/h	SUS304 stainless steel,two stages,	set	1
14	high speed emulsification tank	600L	SUS304 stainless steel,heat insulated,bottom high speed emulsifier,digital readout thermometer,supporters with adjustable feet	set	1
15	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
16	twin piping filter	5T/h	SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh	set	1
17	sterilizing,homogenizing unit
18	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 C,holding time 4S,full automatic control	set	1
19	high pressure homogenizer	2T/h	40MPa,(starting box included)	set	1
20	temperature holding	2T/h	SUS304,holding 300S	set	1
21	distributing plate		SUS304,3 holes	set	1
22	cheese\butter processing unit
23	bufferying tank	2500L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	1
24	milk pump	5T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	1
25	cream seperator	1T/h		set	1
26	bufferying container	200L	SUS304,with cover	set	2
27	milk pump	3T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	2
28	butter-churner	150L	SUS304,stepless timing	set	1
29	cheese vat	1500L	SUS304,with heating jacket and insising device	set	1
30	pressor		SUS304,6 heads	set	1
31	mould		SUS304,10L,with cover	set	30
32	yogurt fermentation unit
33	fermentation tank	2500L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	3
34	rotary pump	10T/h	SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift	set	1
35	plate cooler	10T/h	SUS304,single stage,milk discharge at 4C	set	1
36	rotary pump	1T/h	SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift	set	1
37	filling unit
38	higher position tank	1000L	SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet	set	1
39	pasteurized milk filling machine			set	1
40	yogurt filling machine			set	1
41	CIP system
42	semi-auto CIP system	4×1T	outer coat of SUS304 stainless steel material,inner shell of SUS316,single cleaning way,Concentrated acid/alcali tank adding system based on US technology, 100L×2 acid/alcali Concentrate tanks	set	1
43	CIP return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished	set	4
44			installation part

Installing and debugging milk powder processing equipment is a professional and complex process that involves multiple steps and precautions to ensure the safety, efficiency, and hygiene of the production line.

The following are some basic steps and key points for installing and debugging milk powder processing equipment:

1. Planning and Design • Pre planning: Prior to installation, a detailed plan of the factory layout is required to ensure that the space is sufficient to accommodate all equipment and to leave access for operation and maintenance Design review: Work closely with equipment suppliers to review equipment layout and pipeline layout drawings, and confirm compliance with production processes, safety standards, and hygiene requirements.

2. Site preparation • Infrastructure construction: Depending on the weight and size of the equipment, it may be necessary to pour concrete foundations to ensure that the ground is level and able to withstand the load of the equipment Environmental preparation: Ensure that the installation area is clean, dust-free, and meets the hygiene standards for food processing. Install necessary ventilation, drainage, and electrical facilities.

3. Equipment positioning • Careful handling: Use appropriate lifting equipment to carefully transport each component to the designated position to avoid damage Accurate alignment: According to the design drawings, adjust the position of the equipment accurately to ensure smooth connection with other equipment and pipelines.

4. Installation and Assembly • Assembly of Equipment: Follow the instructions to gradually assemble various parts, including but not limited to mixers, homogenizers, drying towers, packaging machines, etc Pipeline connection: Complete the installation and connection of material transportation pipelines, steam pipelines, compressed air pipelines, and electrical circuits.

5. Electrical and Control System Installation • Electrical Installation: Professional electricians are responsible for the installation of the electrical system, including motors, sensors, control panels, etc System debugging: Preliminary programming and debugging of PLC (Programmable Logic Controller) and other control systems to ensure correct control logic.

6. Single machine debugging • Functional testing: Conduct separate functional testing on each device to check if it operates normally, including no-load and load testing Performance optimization: Adjust device parameters such as temperature, pressure, speed, etc. to achieve optimal working conditions.

7. System linkage debugging • Whole line linkage: After the single machine debugging is completed, carry out linkage debugging of the entire production line, simulate the actual production process, and check whether each link is connected smoothly Fault simulation: Conduct fault simulation testing to verify the effectiveness of emergency shutdown, fault alarm, and recovery mechanisms.

8. Cleaning and Hygiene • Cleaning and Disinfection: After debugging, conduct comprehensive cleaning and disinfection, and prepare for production.

9. Training and Acceptance • Operation Training: Provide equipment operation and maintenance training to operators.

Final acceptance: The quality management department and supplier jointly conduct the final acceptance to ensure that all equipment and systems meet design requirements and food safety regulations. The entire process needs to strictly comply with industry norms and safety production standards, and may also need to consider environmental requirements and energy efficiency. A professional installation team and good project management are the key to success.







 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

 

 

 

 

 

 

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FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.