| Customization: | Available |
|---|---|
| After-sales Service: | One year |
| Warranty: | One year |
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Milk production equipment dairy milk processing plant
Milk production equipment refers to the specialized machinery and systems used in a dairy milk processing plant for transforming raw milk from dairy farms into various consumer-ready milk products such as pasteurized milk, UHT (ultra-high temperature treated) milk, flavored milk, yogurt, cheese, butter, and other dairy derivatives. These plants employ a combination of technologies to ensure milk quality, safety, and shelf stability while meeting industry standards and regulations.
Here is an overview of some key pieces of equipment commonly found in a modern dairy milk processing plant:
Receiving and Storage Tanks: The process begins with the reception of raw milk from local dairy farms. Milk is delivered in tanker trucks and transferred into large, stainless steel storage tanks equipped with cooling systems to maintain the milk at a constant low temperature (usually around 4°C) to inhibit bacterial growth.
Milk Reception and Pre-Treatment: Before processing, raw milk undergoes several pre-treatment steps:• Sampling: Samples are taken for laboratory analysis to check for quality parameters such as fat content, protein levels, somatic cell count, and bacterial counts.
• Clarification (optional): A separator or centrifuge may be used to remove cream or impurities like sediment, blood, or debris from the milk.
• Standardization: Milk fat content is adjusted, if necessary, to meet product specifications using a cream separator or by adding skim milk or cream.
• Homogenization: High-pressure homogenizers break down fat globules into smaller particles, preventing cream separation and ensuring a consistent texture in the final product.
• Pasteurization: This critical step involves heating milk to a specific temperature (e.g., 72°C for 15 seconds or higher for longer times) to kill pathogenic bacteria and extend shelf life. Pasteurization can be done using plate heat exchangers or tubular heat exchangers, followed by rapid cooling to refrigeration temperatures.
• UHT Treatment (optional): For extended shelf-life milk products, Ultra-High Temperature (UHT) treatment is applied, where milk is heated to around 135-150°C for a few seconds, followed by rapid cooling and aseptic packaging. This process sterilizes the milk, allowing it to be stored unrefrigerated until opened.
• Filtration: Various filtration systems, such as microfiltration or membrane filtration, can be employed to further refine milk quality by removing bacteria, spores, or other microorganisms, as well as to concentrate proteins or separate lactose.
• Separation and Fractionation: In facilities producing multiple dairy products, additional equipment like centrifuges or ultrafiltration systems may be used to separate milk into its components (e.g., cream, skim milk, whey) for further processing into products like cheese, yogurt, or whey protein concentrates.
• Mixing and Blending: Flavorings, sweeteners, vitamins, and minerals may be added to milk products using mixing tanks or inline blending systems to produce flavored milk, fortified milk, or specialty formulations.
• Packaging: Milk is filled into consumer packages such as plastic bottles, cartons, or pouches using automated filling machines. Depending on the product, packaging may be done under sterile conditions for UHT milk or in a clean environment for pasteurized milk. Packaging lines often include labeling, coding (for traceability), and case-packing equipment.
• Quality Control and Testing: Throughout the process, various sensors, meters, and analytical instruments monitor parameters like temperature, pH, conductivity, and viscosity.
A dedicated quality control laboratory conducts microbiological and chemical tests to ensure compliance with food safety regulations and quality standards.
• Cleaning and Sanitation: CIP (Clean-in-Place) systems are integral to dairy plants, automating the cleaning and disinfection of processing equipment without disassembly. These systems use detergents, sanitizers, and hot water to maintain hygienic conditions and prevent cross-contamination between batches.
In summary, a dairy milk processing plant relies on a comprehensive array of specialized equipment and technologies to efficiently convert raw milk into safe, high-quality, and diverse dairy products that meet consumer demands and regulatory requirements.
Condition: New
Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months
Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle
Product storage condition: room temperature; low temperature;
The other is pasteurized milk. In order to maintain the nutrition of milk as much as possible, some milk is processed by pasteurization technology: the milk is heated to 62-65 ° C for 30 minutes. Through this technology, 97.3% ~ 99.9% of bacteria in milk can be eliminated. There are also some thermophilic bacteria, thermophilic bacteria and spores, but they are the most beneficial lactic acid bacteria. In addition, pasteurized milk has high requirements for milk source.
Milk collection and storage
Refrigerated milk storage tanks are used for milk collection, cooling and storage in milk collection centers, pastures, dairy plants, food factories and dairy farmers. Refrigerated milk storage tank is an important supporting equipment for mechanized milking ranch and artificial milking ranch. In addition, it can cool and store other liquid materials to prevent bacterial propagation.
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
| FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER |
| A | milk reception unit | ||
| A-1 | loadometer |
maximum weighing 30T |
|
| A-2 | distribution plate |
material-touch SUS304 stainless steel,six holes |
|
| A-3 | electron pound scale |
maximum weighing 1000KG | |
| A-4 | milk weighing tank | 500L | material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball |
| A-5 | milk acceptor | 1000L | material-touch SUS304 stainless steel,single layer,CIP cleaning ball |
| A-6 | milk pump | 10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| A-7 | twin piping filter | 10T/h | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
| A-8 | plate cooler | 10T/h | material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC |
| A-9 | storage tank | 10000L | material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
| A-10 | milk pump |
5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| B | raw milk pre-pasteurization unit | ||
| B-1 | plate-Pasterlizer | 5T/h | SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| B-2 | cream separator | 5T/h | disk separator,auto control,three-phase,started with frequency conversion,self-discharging |
| B-3 | high pressure homogenizer | 5T/h | (starting box included) |
| B-4 | storage tank | 5000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs |
| B-5 | milk pump |
10T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| C | cream storage and pasteurize unit | ||
| C-1 | cream storage tank | 1000L | material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet |
| C-2 | rotary pump | 0.5T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| C-3 | rotary pump | 2T/h | material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift |
| C-4 | plate-Pasterlizer | 0.5T/h | material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| D | blending unit | ||
| D-1 | blending tank | 3000L | material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs |
| D-2 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| D-3 | plate heater union | 5T/h | material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control |
| D-4 | high-speed emulsification tank | 1000L | material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs |
| D-5 | milk pump | 5T/h | material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished |
| D-6 | double pipe filters | 5T/h | material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes |
| D-7 | operate platform | SUS304,1200*1200*1200mm | |
| E | yogurt sterilizing,homogenizing unit | ||
| E-1 | Yogurt Pasterlizer | 3T/h | material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system |
| E-2 | high pressure homogenizer | 3T/h | 25MPa,(starting box included) |
| E-3 | temperature holding | 3T/h | material-touch SUS304 stainless steel,holding 300S |
| F | high level storage and fermentation unit | ||
| F-1 | fermentation tank | 2000L | material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs |
| F-2 | operate platform | SUS304,8000*800*1600mm | |
| F-3 | high level platform | SUS304,9000*3500*2200mm | |
| G | yogurt and cream filling unit | ||
| G-1 | plastic cup filling machine | auto filling, auto sealing, each cup 200ml, speed 4000cups per hour | |
| G-2 | plastic bottle rinsing machine | 2000bottle/hour, bottle volume is 1L, bottle rinsing | |
| G-3 | plastic bottle filler | 2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1 | |
| G-4 | manual bottle loading platform | SUS304 | |
| G-5 | air conveyor | SUS304,5 meters long,include air fan | |
| G-6 | conveyer belt | SUS304,(including power head),40m | |
| G-7 | sleeve labelling machine | SUS304,5000pcs/h | |
| G-8 | shrink lable machine | SUS304, steam heating,5000pcs/h | |
| G-9 | film wrapper | 5000BPH | |
| G-10 | printer | ||
| H | aseptic birck filling unit | ||
| H-1 | UHT sterilizer | 2T/h | tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control |
| H-2 | full-auto vacuum degasser | 2T/h | full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device |
| H-3 | high pressure homogenizer | 2T/h | 40MPa,(starting box included) , |
| H-5 | bricks aseptic filling machine | 1000ml/bag 2000 piece per hour |
|
| H-6 | cap machine | ||
| H-7 | conveyor | SUS304, 8 meters | |
| H-8 | printer | ||
| I | Ice cream processing unit | ||
| I-1 | HIGH SPEED MIXING TANK | V=300L | |
| I-2 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump Head 24M,Hard Alloy Mechanical Seal |
| I-3 | TUB FILTER | Q=3t/h | SUS304,100 mesh |
| I-4 | HIGH PRESSURE HOMOGENIZER | Q=250L/h | SUS304,25MPa |
| I-5 | AGING TANK | V=200L | SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet |
| I-6 | CENTRIFUGAL PUMP | Q=3t/h | SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| I-7 | ICE CREAM FREEZER MACHINE | Q=300L/h | SUS304, |
| I-8 | ICE CREAM FILLING MACHINE | Q=300L/h | SUS304 |
| I-9 | FAST COOL ROOM |
V=15M3 | Cool with freon,working at -28ºC |
| J | full auto CIP system | ||
| J-1 | full-auto CIP system | 4×3T | outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks |
| J-2 | return pump | 20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| Part2: accessory equipments and Installation | |||
| Flow No. | Name | Model | Main technical parameters |
| A | boiler system | ||
| A-1 | fuel boiler host |
2T/h | Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps |
| A-2 | boiler auxiliaries | including fuel tank, refuelling plane, sampling device | |
| A-3 | boiler installation | including installation material, quick-wear parts, test fee etc | |
| B | conpressed air system | ||
| B-1 | low-pressure compressor |
1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter | |
| C | tower water system | ||
| C-1 | cooling tower |
100T/h | circulation water capacity 100T/H, hot water temperature 37 ºC, cooled wate temperature 32 ºC |
| C-2 | tower water pool | 3000L | SUS304, single layer |
| C-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
| C-4 | tower water control system | cabinet material is SUS304, including the control of cooling tower, water pump | |
| D | ice water machine system | ||
| D-1 | ice water machine unit | Refrigerating capacity 300000 calories, water-cooled, full automatic control | |
| D-2 | ice water pool | 10000L | SUS304 |
| D-3 | water pump | 100T/h | vertical multistage pump, lift 32 meters |
| D-4 | ice water control system | cabinet material is SUS304, including the control of ice water system, water pump | |
| E | water treatment system | ||
| E-1 | water treatment machine unit | 10T/h | including sand filter, carbon filter, ion exchange, first stage RO system, automatic control |
| E-2 | water tank | 10000L | SUS304, single laye |
| Equipment list of milk processing equipments | |||
| No. | Name | Size | Main parameter |
| 1 | Milk reception and storage unit | ||
| 2 | Milk acceptor | 300L | SUS304 stainless steel, single layer, CIP spraying ball |
| 3 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 4 | Single piping filter | 3T/H | SUS304, single pipe, stainless steal filter element of 100 mesh |
| 5 | Milk storage tank | 1000L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 6 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 7 | Blending unit | ||
| 8 | Storage tank | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 9 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 10 | Single piping filter | 3T/H | SUS304, single, stainless steal filter element of 100 mesh |
| 11 | Plate-type exchanger | 1.5T/H | SUS304, double pipes |
| 12 | High pressure homogenizer | 500L/H | 40MPa |
| 13 | Cream separtor unit | ||
| 14 | Milk separator | 500L/H | The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm |
| 15 | Buffer container | 100L | SUS304, with a cover, single layer |
| 16 | Buffer & cooling container | 100L | SUS304, with a cover, single layer |
| 17 | Milk pump | 3T/H | SUS304, with a cover, heat insulated, dimple pad jackets |
| 18 | Butter churner | 100L | SUS304 |
| 19 | Yogurt storage, ferment and filling unit | ||
| 20 | Temporary and ferment storage tanks | 500L | SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point |
| 21 | Milk pump | 3T/H | SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished |
| 22 | Rotor pump | 1T/H | SUS304, hard alloy mechanical seal, adjustment speed by manual |
| 23 | Plastic pouch filling machine | ||
| 24 | Plastic cup-shaped filling machine | ||
| 25 | CIP system unit | ||
| 26 | Manual CIP system | 3×500L | SUS304, single clening circulation, with CIP pump of connected tanks |
| 27 | CIP return pump | 10T/H | SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished |
| 28 | Power system unit | ||
| 29 | Cold water equipment | 7000 kcale per hour, air cooling refrigeration | |
| 30 | Hot water boiler | 1000Kg/h, outlet temperature is 90°C | |
| 31 | Installation system | Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning | |
Pre sales services
After-sale service
1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.
6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.
7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.
8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.
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