Pasteurized milk processing steps pasteurisation process of milk milk processing and packaging

• Customization: Available
• After-sales Service: One year
• Warranty: One year
• Process: sterilizing
• Power Source: Electric
• Certification: CE, ISO9001
• Automatic Grade: Automatic
• Application: Milk, Yogurt, Milk Powder, Cheese
• Customized: Customized
• Name: Milk processing line
• Material: SUS304
• Raw material: Fresh milk or milk powder
• End product: UHT milk or pasteurized milk
• Package type: Plastic bag, plastic bottle
• Transport Package: Standard Package for Exported Goods
• Specification: different model
• Trademark: Beyond
• Origin: Shanghai China
• Production Capacity: 50 Sets Per Month

Product Description

Pasteurized milk processing steps pasteurisation process of  milk processing and packaging

Production process steps of pasteurized milk

Pasteurized milk is a type of milk that has undergone mild heat treatment to kill harmful bacteria and extend its shelf life, while preserving the nutritional value and flavor of the milk as much as possible. The following are the main production process steps of pasteurized milk:

1. Raw milk receiving and inspection
Raw milk tanker unloading system: transfers milk from the transport vehicle to the milk storage tank.
Quality testing equipment: Conduct strict quality testing on each batch of milk to ensure that indicators such as fat, protein, antibiotic residues, and microbial content are qualified.
2. Preprocessing
• Filtration and Purification: Remove impurities and large particles from milk.
Homogenization: By using high pressure to break and evenly distribute fat globules, it prevents fat from floating up and improves taste and stability.
Standardization: Adjust the ratio of fat and protein in milk to meet product requirements.
3. Pasteurization
Heating: Heat the milk to around 72 ° C and hold for 15 seconds to kill potential harmful microorganisms.
• Cooling: Quickly cool to around 4 ° C to prevent residual microbial growth and maintain the freshness of the milk.
4. Cooling and packaging
Cooling equipment: Ensure that the milk has been cooled to the appropriate temperature before filling.
Measurement filling machine: Accurately weigh and fill products into packaging containers.
Sealing machine: Seal packaging containers to ensure that products are not contaminated during transportation and storage.
Label printer: Attach labels indicating production date, shelf life, ingredient list, and other information.
5. Quality control and testing
Sampling and testing equipment: Randomly select samples for physical and chemical property determination, microbial limit testing, etc.
• Laboratory equipment: equipped with basic experimental instruments such as microscopes, scales, pH meters, etc., to support comprehensive quality assessment.
6. Finished product storage and transportation
Warehouse management system: Manage inventory to ensure that products are stored in a clean, dry, and well ventilated environment.
Logistics distribution equipment: such as refrigerated trucks or other suitable methods to transport finished products to sales terminals.

 

Pasteurized Milk Processing Line installation and debugging

The installation and debugging of a pasteurized milk processing line involves several stages and requires careful planning, precision, and adherence to strict hygiene standards. Below is a general outline of the process:

1. Site Preparation and Layout Planning

 

• Site Selection: Choose an area with proper infrastructure for water supply, drainage, electricity, and waste management.• Layout Design: Plan the layout considering the flow of raw materials to finished products, including areas for receiving, storage, pasteurization, filling, packaging, and refrigeration.• Hygienic Design: Ensure all surfaces that will come into contact with milk are made of food-grade materials and can be easily cleaned and sanitized.

2. Equipment Arrival and Inspection

• Unpacking and Inspection: Check all equipment for any damages during transportation.• Verification: Confirm that the equipment matches the specifications and complies with local health and safety regulations.

3. Installation

3.1 Plumbing and Piping• Install pipelines for milk intake, pasteurization, cooling, and CIP (Clean-in-Place) systems. Use stainless steel or food-grade plastic pipes and fittings to avoid contamination.3.2 Electrical and Control Systems• Connect electrical wiring for motors, sensors, and control panels according to the manufacturer's instructions and local electrical codes.• Configure control systems for temperature control, flow monitoring, and alarms.3.3 Equipment Assembly• Assemble and install key components such as: • Receiving and Storage Tanks: For holding raw milk before processing.• Pasteurizer: The heart of the system, designed to heat-treat milk to destroy pathogens.• Homogenizer: To evenly distribute fat particles for consistency.• Cooling System: To rapidly cool the milk after pasteurization.• Filling and Packaging Machines: For bottling or packing the milk.3.4 Hygienic Fittings and Valves• Install sanitary valves, filters, and traps to facilitate cleaning and prevent contamination.

4. Commissioning and Testing

• Leak Tests: Perform pressure tests on all pipelines and tanks to ensure there are no leaks.• Equipment Calibration: Calibrate temperature sensors, flow meters, and other instruments for accuracy.• CIP System Testing: Run the cleaning cycle to verify its effectiveness in cleaning all parts of the system.• Trial Runs: Conduct test runs using water or a non-food substitute to check the entire process flow, from intake to packaging, ensuring all equipment functions correctly.

5. Sanitization and Hygiene Protocol Implementation

• Sanitize Equipment: Thoroughly clean and sanitize all equipment before the first production run.• Establish SOPs: Develop Standard Operating Procedures (SOPs) for routine cleaning, sanitizing, and maintenance.

6. Training

• Train operators and maintenance staff on the operation, cleaning, and safety protocols of the equipment.7. Final Approval and Documentation• Obtain necessary permits and certifications from local health authorities.• Document all installation, testing, and training processes for future reference and compliance purposes.

Production capacity: 500L-20T/H

 

Equipment list of 3TPH dairy plant below:

 

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasteurizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding tank	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single layer

 

 

Packaging & Shipping

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasterlizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single layer

 

FLOW NO.	NAME	SIZE	MAIN TECHNOLOGY PARAMETER
A			milk reception unit
A-1	loadometer		maximum weighing 30T
A-2	distribution plate		material-touch SUS304 stainless steel,six holes
A-3	electron pound scale		maximum weighing 1000KG
A-4	milk weighing tank	500L	material-touch SUS304 stainless steel,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball
A-5	milk acceptor	1000L	material-touch SUS304 stainless steel,single layer,CIP cleaning ball
A-6	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
A-7	twin piping filter	10T/h	SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh
A-8	plate cooler	10T/h	material-touch SUS304 stainless steel,one section,temperature change=16ºC,outlet milk temperature is 4ºC
A-9	storage tank	10000L	material is SUS304,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
A-10	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
B			raw milk pre-pasteurization unit
B-1	plate-Pasterlizer	5T/h	SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
B-2	cream separator	5T/h	disk separator,auto control,three-phase,started with frequency conversion,self-discharging
B-3	high pressure homogenizer	5T/h	(starting box included)
B-4	storage tank	5000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,dimple pad, conical head,sealed manhole,breather vent,digital show thermometer,plate anti vortex,adjustable legs
B-5	milk pump	10T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
C			cream storage and pasteurize unit
C-1	cream storage tank	1000L	material-touch SUS304 stainless steel,heat insulated,top off- center votical agitator,conical head,airtight manhole,breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet
C-2	rotary pump	0.5T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-3	rotary pump	2T/h	material-touch SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless shift
C-4	plate-Pasterlizer	0.5T/h	material-touch SUS304 stainless steel,plate type,85ºC-95ºC,15S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
D			blending unit
D-1	blending tank	3000L	material-touch SUS304 stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
D-2	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-3	plate heater union	5T/h	material is SUS304,one section,heating with hot water,temperature change:50ºC,automatic temperature control
D-4	high-speed emulsification tank	1000L	material-touch SUS304 stainless steel,insulation,bottom fast emulsifying head,digital show thermometer,adjustable legs
D-5	milk pump	5T/h	material-touch SUS304 stainless steel,pump lift is 24 meters,machinical sealing,inner polished
D-6	double pipe filters	5T/h	material-touch SUS304 stainless steel,double pipe,stainless steel filter 100 meshes
D-7	operate platform		SUS304,1200*1200*1200mm
E			yogurt sterilizing,homogenizing unit
E-1	Yogurt Pasterlizer	3T/h	material-touch SUS304 stainless steel,plate type,95ºC,300S,full-auto control,high temperature discharging, low temperature backflow,with temperature recorder,CIP cleaning,Spiraxsarco steam depressure,control system
E-2	high pressure homogenizer	3T/h	25MPa,(starting box included)
E-3	temperature holding	3T/h	material-touch SUS304 stainless steel,holding 300S
F			high level storage and fermentation unit
F-1	fermentation tank	2000L	material-touch SUS304 stainless steel,three layers,dimple pad jacket,insulation with PU material,central agitator with double blend speed :15 round per minute and 30 round per minute,inlet and outlet,CIP cleaning ball,breath valve,digital thermometer,air-tight manhole,sight glass,simple valve,adjustable legs
F-2	operate platform		SUS304,8000*800*1600mm
F-3	high level platform		SUS304,9000*3500*2200mm
G			yogurt and cream filling unit
G-1	plastic cup filling machine		auto filling, auto sealing, each cup 200ml, speed 4000cups per hour
G-2	plastic bottle rinsing machine		2000bottle/hour, bottle volume is 1L, bottle rinsing
G-3	plastic bottle filler		2000bottle/hour, bottle volume is 1L, filling, thread capping 2 in 1
G-4	manual bottle loading platform		SUS304
G-5	air conveyor		SUS304,5 meters long,include air fan
G-6	conveyer belt		SUS304,(including power head),40m
G-7	sleeve labelling machine		SUS304,5000pcs/h
G-8	shrink lable machine		SUS304, steam heating,5000pcs/h
G-9	film wrapper		5000BPH
G-10	printer
H			aseptic birck filling unit
H-1	UHT sterilizer	2T/h	tub-type,sterilzing temperature 137 ºC,holding time 4S,full automatic control
H-2	full-auto vacuum degasser	2T/h	full-auto control, SUS304, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, flow control is frequency converted type, working together with pasteurizer, with condensing device
H-3	high pressure homogenizer	2T/h	40MPa,(starting box included) ,
H-5	bricks aseptic filling machine		1000ml/bag 2000 piece per hour
H-6	cap machine
H-7	conveyor		SUS304, 8 meters
H-8	printer
I			Ice cream processing unit
I-1	HIGH SPEED MIXING TANK	V=300L
I-2	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump Head 24M,Hard Alloy Mechanical Seal
I-3	TUB FILTER	Q=3t/h	SUS304,100 mesh
I-4	HIGH PRESSURE HOMOGENIZER	Q=250L/h	SUS304,25MPa
I-5	AGING TANK	V=200L	SUS304 stainless steel,heat insulated,heating or cooling jacket,top off-center vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,supporters with adjustable feet
I-6	CENTRIFUGAL PUMP	Q=3t/h	SUS304,Pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
I-7	ICE CREAM FREEZER MACHINE	Q=300L/h	SUS304,
I-8	ICE CREAM FILLING MACHINE	Q=300L/h	SUS304
I-9	FAST COOL ROOM	V=15M3	Cool with freon,working at -28ºC
J			full auto CIP system
J-1	full-auto CIP system	4×3T	outer coat of SUS304 stainless steel material,inner shell of SUS304,three cleaning way,Concentrated acid/alcali tank adding system based on US technology,300L×2 acid/alcali Concentrate tanks
J-2	return pump	20T/h	SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
			Part2: accessory equipments and Installation
Flow No.	Name	Model	Main technical parameters
A			boiler system
A-1	fuel boiler host	2T/h	Evaporation 2000 l/h, Italy burning machine, computer control cabinet, stainless steel multistage pumps
A-2	boiler auxiliaries		including fuel tank, refuelling plane, sampling device
A-3	boiler installation		including installation material, quick-wear parts, test fee etc
B			conpressed air system
B-1	low-pressure compressor		1.0 MPa, 5 m3 / min, with air storage tanks, chilling drying machine unit, oil removal filter
C			tower water system
C-1	cooling tower	100T/h	circulation water capacity 100T/H, hot water temperature 37 ºC,  cooled wate temperature 32 ºC
C-2	tower water pool	3000L	SUS304, single layer
C-3	water pump	100T/h	vertical multistage pump, lift 32 meters
C-4	tower water control system		cabinet material is SUS304, including the control of cooling tower, water pump
D			ice water machine system
D-1	ice water machine unit		Refrigerating capacity 300000 calories, water-cooled, full automatic control
D-2	ice water pool	10000L	SUS304
D-3	water pump	100T/h	vertical multistage pump, lift 32 meters
D-4	ice water control system		cabinet material is SUS304, including the control of ice water system, water pump
E			water treatment system
E-1	water treatment machine unit	10T/h	including sand filter, carbon filter, ion exchange, first stage RO system, automatic control
E-2	water tank	10000L	SUS304, single laye

Equipment list of milk processing equipments
No.	Name	Size	Main parameter
1	Milk reception and storage unit
2	Milk acceptor	300L	SUS304 stainless steel, single layer, CIP spraying ball
3	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
4	Single piping filter	3T/H	SUS304, single pipe, stainless steal filter element of 100 mesh
5	Milk storage tank	1000L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
6	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
7	Blending unit
8	Storage tank	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
9	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
10	Single piping filter	3T/H	SUS304, single, stainless steal filter element of 100 mesh
11	Plate-type exchanger	1.5T/H	SUS304, double pipes
12	High pressure homogenizer	500L/H	40MPa
13	Cream separtor unit
14	Milk separator	500L/H	The content of dried skim milk (%)<0.03, the speed of rotator is 8000rpm
15	Buffer container	100L	SUS304, with a cover, single layer
16	Buffer & cooling container	100L	SUS304, with a cover, single layer
17	Milk pump	3T/H	SUS304, with a cover, heat insulated, dimple pad jackets
18	Butter churner	100L	SUS304
19	Yogurt storage, ferment and filling unit
20	Temporary and ferment storage tanks	500L	SUS304, heat insulated, dimple pad jacket, vertical agitator, CIP spraying ball, breather valve, digital show thermometer, sampling point
21	Milk pump	3T/H	SUS304, pump lift 24m, hard alloy mechanical seal, inner shell mirror polished
22	Rotor pump	1T/H	SUS304, hard alloy mechanical seal, adjustment speed by manual
23	Plastic pouch filling machine
24	Plastic cup-shaped filling machine
25	CIP system unit
26	Manual CIP system	3×500L	SUS304, single clening circulation, with CIP pump of connected tanks
27	CIP return pump	10T/H	SUS304, pump lift 24m ,hard alloy mechanical seal, inner shell mirror polished
28	Power system unit
29	Cold water equipment		7000 kcale per hour, air cooling refrigeration
30	Hot water boiler		1000Kg/h, outlet temperature is 90°C
31	Installation system		Stainless steel piping system,power piping system, electric controlling box, electric installation material, installation and commissioning

 

The Pasteurized Milk Line is very important in the dairy industry for producing safe and high-quality pasteurized milk. Here are several specific application cases of pasteurized milk production lines:

1. A large dairy company in the United States
1.1 Case Background
Client: A large dairy company in the United States
• Products: Pasteurized whole milk, skim milk, low-fat milk
• Scale: Annual production of approximately 200 million liters of milk
1.2 Application Scenarios
• Raw material preparation: Purchase fresh milk from the cooperative pasture for initial filtration and cooling.
Preheating: Send the cooled milk into the preheater to increase the temperature.
Pasteurization: Milk is heated to 72 ° C for 15 seconds using the High Temperature Short Term Sterilization (HTST) method, and then rapidly cooled to 4 ° C.
Homogenization: Refining the fat particles in milk through a homogenizer to prevent fat from floating up and ensure a uniform taste.
• Cooling: Quickly cool pasteurized milk to 4 ° C to prevent bacterial growth.
• Filling: Fill the cooled milk into bottles or boxes and seal them for packaging.
• Storage and transportation: Store finished products in refrigerated warehouses and wait for transportation to distribution centers.
1.3 Production line equipment
Preheater: Using plate heat exchangers to preheat milk.
Pasteurization machine: using HTST system for efficient sterilization.
Homogenizer: Using a high-pressure homogenizer to refine fat particles.
• Cooler: Using plate heat exchangers to quickly cool milk.
Filling machine: adopts automatic filling line to achieve high-speed filling and sealing.

2. A French organic dairy company
1.1 Case Background
Client: An organic dairy company in France
• Products: Organic pasteurized whole milk, organic skim milk
• Scale: Annual production of approximately 10 million liters of organic milk
1.2 Application Scenarios
• Raw material preparation: Purchase fresh milk from a cooperative organic farm for initial filtration and cooling.
Preheating: Send the cooled milk into the preheater to increase the temperature.
Pasteurization: Milk is heated to 63 ° C and held for 30 minutes using the Low Temperature Long Term Sterilization (LTLT) method, then rapidly cooled to 4 ° C.
Homogenization: Refining the fat particles in milk through a homogenizer to prevent fat from floating up and ensure a uniform taste.
• Cooling: Quickly cool pasteurized milk to 4 ° C to prevent bacterial growth.
• Filling: Fill the cooled milk into bottles or boxes and seal them for packaging.
• Storage and transportation: Store finished products in refrigerated warehouses and wait for transportation to distribution centers.
1.3 Production line equipment
Preheater: Using plate heat exchangers to preheat milk.
Pasteurization machine: using LTLT system, gentle sterilization, retaining more nutrients.
Homogenizer: Using a high-pressure homogenizer to refine fat particles.
• Cooler: Using plate heat exchangers to quickly cool milk.
Filling machine: Adopting semi-automatic filling line to ensure packaging quality.

3. A small and medium-sized dairy company
1.1 Case Background
• Client: A small to medium-sized dairy company
• Products: Pasteurized whole milk, low-fat milk
• Scale: Annual production of approximately 1 million liters of milk
1.2 Application Scenarios
• Raw material preparation: Purchase fresh milk from local farms for initial filtration and cooling.
Preheating: Send the cooled milk into the preheater to increase the temperature.
Pasteurization: Milk is heated to 72 ° C for 15 seconds using the High Temperature Short Term Sterilization (HTST) method, and then rapidly cooled to 4 ° C.
Homogenization: Refining the fat particles in milk through a homogenizer to prevent fat from floating up and ensure a uniform taste.
• Cooling: Quickly cool pasteurized milk to 4 ° C to prevent bacterial growth.
• Filling: Fill the cooled milk into bottles or boxes and seal them for packaging.
• Storage and transportation: Store finished products in refrigerated warehouses and wait for transportation to the market.
1.3 Production line equipment
Preheater: Using plate heat exchangers to preheat milk.
Pasteurization machine: using HTST system for efficient sterilization.
Homogenizer: Using a high-pressure homogenizer to refine fat particles.
• Cooler: Using plate heat exchangers to quickly cool milk.
Filling machine: adopts manual or semi-automatic filling machine, suitable for small batch production.

Success factors
Equipment selection: Select appropriate production equipment based on production scale and demand to ensure efficient and stable production.
• Raw material quality: Select high-quality fresh milk to ensure the quality of the product.
Process optimization: Continuously optimize production processes to improve production efficiency and product quality.
Hygiene management: Strictly control the hygiene conditions during the production process to ensure food safety.
• Automation level: Select the appropriate level of automation based on the production scale to improve production efficiency and reduce labor costs.

Pasteurized Milk Processing Line Customized case

When designing a pasteurized milk processing production line, every step needs to be carefully planned to ensure the safety, nutrition, and taste of the final product. The following is a typical customized case of pasteurized milk processing production line, covering the entire process from raw material reception to finished product packaging:

1. Raw material reception and storage
• Milk storage system: Install stainless steel milk storage tanks with automatic temperature control to receive fresh milk from the ranch and maintain low temperature storage to prevent bacterial growth.
Raw material testing: Equipped with rapid testing equipment for raw milk, conduct quality testing on each batch of raw milk, including fat, protein content, microbial indicators, etc.
2. Preprocessing
• Milk Purifier: Use a centrifugal milk purifier to remove impurities such as dirt, hair, etc. from raw milk.
Cooling system: The milk is cooled to around 4 ° C to prepare for subsequent processing.
Standardization system: Adjust the proportion of fat and non fat milk solids in milk according to product specifications to ensure product consistency.
3. Pasteurization
Pasteurization unit: Customize a suitable pasteurization system, commonly using two methods: Low Temperature Long Term (LTLT) or High Temperature Short Term (HTST). HTST is usually kept at 72 ° C-75 ° C for 15-20 seconds, which can effectively kill and eliminate most harmful microorganisms while preserving the natural flavor and nutritional components of milk.
Aseptic transportation: The sterilized milk is transported to the filling process through sterile pumps and pipelines to avoid secondary contamination.
4. Filling and sealing
Aseptic filling machine: Select or customize aseptic filling equipment according to product packaging specifications (such as bottled or boxed) to ensure that filling is completed in a sterile environment.
• Sealing system: Automatically completes the sealing process and can be configured with different types of sealing devices to match different packaging materials.
5. Cooling and Storage
• Rapid cooling: The filled milk is immediately cooled rapidly by cold water or ice water to around 4 ° C for storage and subsequent transportation.
Warehouse management: Establish a cold chain warehousing system to ensure that finished products are stored at suitable temperatures until shipment.
6. Packaging and Logistics
• Automatic packaging line: Design a packaging line based on product characteristics, including automatic packing, sealing, labeling, and palletizing, to improve efficiency and reduce manual operations.
Traceability system: Implement a product traceability system, assigning unique codes to each batch of products for quality tracking and management.
7. Hygiene and Quality Control
CIP cleaning system: Configure on-site cleaning (CIP) systems for each major equipment to ensure thorough cleaning and disinfection of the equipment before and after production.
Quality inspection station: Set up online quality inspection equipment at key nodes to monitor various indicators during the production process, such as microbial content, physical and chemical properties, etc.
8. Automation and informatization
PLC control system: The entire line adopts programmable logic controller (PLC) for automation control, improving production efficiency and accuracy.
MES system: Implement a manufacturing execution system to achieve production plan management, production data collection and analysis, and improve management efficiency.

Through the above customized plan, the pasteurized milk production line can efficiently and safely produce high-quality pasteurized milk products, meeting the needs of different markets and consumers.

 
Related machinery of dairy(cheese, butter, milk, yoghurt,cream) processing line
Large outdoor storage tank, agitator tank, jacket tank, ferment growing tank, emulsification tank, milk weighing, milk receiving/collecting, extracting, pasteurizer yoghurt, UHT, HTST pasteurizer, plate pasteurizer, tubular UHT sterilizer, spraying type pasteurization, cooling tunnel, bottle tilting sterilization chain, CIP cleaning system, full-auto CIP, semi-auto CIP, evaporator, curd cutting, whey draining, cheese making, scalding/stretching/molding, cheese vat, mozzarella cheese, cheddar cheese, blending system, pre-pasteurization, cream separator system, powder melting, dissolving system, homogenizer system, turn-key project.
 

Pre sales services

After-sale service 

 

1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.

 

Company Profile

 

 

 

 

 

Our Service

 

 

Trade shows

 

 

 

Certificate

 

 

 

FAQ

 

1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can pick you up at airport.

 

2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state.

 

3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T, L/C at sight .

 

4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after commissioning .

 

5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training.

 

6) Q: What ' s the shipment terms and delivery time of your company?
A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary.

 

7) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters.

 

8) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best price and good service at the same time.